loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

bleedblue94

Petty Officer 1st Class
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Oct 11, 2010
Messages
272
1983 johnson 175 v6 sea horse

i have had this motor for 2 years and when i got it it would not idle right. eventually fixed it and had over a year of nice smooth operation. slowly it developed an issue where occasionally on hole shot the motor would bog down. youd hit the throttle and it would rev and then the rpms would just drop like the motor was falling on its face. if you pulled the throttle back the motor would not die and you could rev it in neutral and clear it out. minor inconvenience.

than suddenly i take it out one day recently and it is just running horribly. i cannot even get it to idle. i find that the top carb had a faulty float needle and was dumping fuel out the bowl vent. i remove all three carbs and rebuild them. they all look fairly good and clean but they were prob due for a rebuild anyways.

once the motor is put back together i have a miss at idle. i suspect a lean sneeze bc if i bumped the choke the rpms would come up and generally the miss would go away. now you would assume i messed something up when doing the carbs or putting everything back together, so i proceed to remove the carbs again, open them up, again clean all jets and passages and verify everything. once i put the motor back together i have the same issue. then while running the motor and listening to the idle it every so rarely sounded like it would drop a cylinder and eventually die out. awesome.

compression test comes back good.

i proceed to test the ignition system and find that cylinders 246 jump spark properly, but 135 do not. i swap in known good coils and have positive results where all cylinders are jumping spark. i realize one powerpack is slightly cracked so i know i have to replace it (these were old originals anyways), and if you replace one you have to replace both. new packs show up today so i go and clean all engine grounds and install the new packs and have the same miss. i use an inductive timing light which shows consistent fire on all cylinders, and NO cylinder dropping out when the motor misses. also, now when it misses if i bump the choke the rpms do go up but the issue does not necessarily go away, it still remains in a faint way. i remove the plugs and 135 seem to have more black on them than 246. i test the spark on the 7/16 tool and i have the same issue: 246 jump 7/16, 135 do not. i flip the power packs and have the same issue, i change the stator leads around and have the same issue. (same issue meaning 246 jumps 7/16 gap, while 135 do not)

now i have to wonder would a bad or weak switch box take out all three of the coils i had just swapped in???

i am now looking at spending $200 on coils bc i just feel i should change these all and keep the good ones for spares. if i order these coils and they do no work than what should i be looking at? i recently put on new plugs and plug wires so im not sure where else to be looking now other than coils.

is there another electrical component besides the power pack that would have taken out the coils? i dont want to be buying parts and wasting money only to have more coils burn up.

swapping the stator leads and having the same spark results should eliminate any concerns of timer/stator issues and the fact the issue did not follow the switch box rotation should point at coils only now correct? anyone disagree?

now if the ignition issue is narrowed down to the coils, let me get back to the miss, is there any special way to tell the difference between a lean sneeze or just an ignition miss other than using the choke and seeing if the issue stops temporarily with the added fuel of the choke? im so incredibly frustrated at this point and i dont know what i am missing here....

please help, i will promptly reply and update this post

this is a priority for me bc i am also suppose to be closing on a new lake front property next week and would like to have my boat running when i close
 

Bosunsmate

Admiral
Joined
Apr 7, 2012
Messages
6,135
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

Have you cleaned the coil to ground contacts?
Sometimes those bolts rust in the head so the connection they get to ground are poor
When you say spark not jumping the gap, are you getting spark at all?
 

bleedblue94

Petty Officer 1st Class
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Oct 11, 2010
Messages
272
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

I know the first post is long but yes I did clean those contacts. I went thru and cleaned all ground contacts in the motor.

I do know I am getting spark. Consistanly jumps 1/4 gap on 135. 246 consistantly jumps 7/16 gap.

Thanks
 

Bosunsmate

Admiral
Joined
Apr 7, 2012
Messages
6,135
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

You could try putting a firm bit of cardboard or something similar gradually over each carb throat in turn to see if doing it to one carb will start dropping out the miss
 

bleedblue94

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Oct 11, 2010
Messages
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Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

Well I'm starting to think that I can't really diagnose the possible lean condition until I get the ignition up to snuff first. So that being said I'm back to the coils and if thru my diagnosis if anyone believes it could be something other than coils at this point, and again if a failing or weak power pack could have taken out all three coils on that bank? As I said I don't want to buy a bunch of new coils just to have them get taken out and have to replace them again
 

phillnjack2

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Joined
Apr 30, 2011
Messages
918
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

Man i feel your pain with this.
my engine aint a v6 but i know what frustration can do when they just dont go right and youve done everything possible.
i dont see any need for changing coils if when you swap them over its still the same.

realy hope you get fixed fast.



phill
 

bleedblue94

Petty Officer 1st Class
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Messages
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Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

Thx. Maybe I wasn't clear but I did not rotate the coils after I got the new switchboxes, I just did not have time yesterday. Originally when I found the weak spark I swapped 3 known good coils and the spark worked right, then it went bad again on the right side. So now that I have the new power packs its again weak on the right side. Its not a faulty power pack or a bad stator lead so I think its pointing to coils again and what I'm trying to figure out is if a weak/bad power pack could have taken all three coils out or if anyone thinks the issue could be something else at this point with the ignition that I am missing here
 

bleedblue94

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Oct 11, 2010
Messages
272
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

alright to update this the other day i found an intermittent failure in the stator and the power to the switch boxes. beyond that, when the motor did start and run the batteries were not charging very efficiently, and i did notice some brown drips under the flywheel. its not the black goo associated with a failing stator, but now i feel i have enough things pointing to the stator to justify a replacement

that being said, awhile ago i started looking into what it would take to upgrade the current 10 amp system to the 35 amp system. information can be found here:

http://forums.iboats.com/johnson-ev...-charging-system-1983-175-johnson-582073.html

the only things i found that i would need are the stator, once piece rectifier/regulator, and the proper flywheel which was by far the hardest thing to find. parts should be here this week and hopefully back on the water for the weekend. i close on my cottage purchase tuesday so this cant happen soon enough ha
 

Rdepaoli1

Cadet
Joined
Mar 24, 2011
Messages
10
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

I am having the same problem with my 83 200? poor spark on half the engine & not really charging the batteries. I did change all the coils & & power packs, only to have the boat run spectacularly for 10 minutes than drop the whole starbord sides spark. I'am too scared to tackle the stator, how involved is it?
 

bleedblue94

Petty Officer 1st Class
Joined
Oct 11, 2010
Messages
272
Re: loosing my mind with this motor 1983 175 sea horse idle ignition lean sneeze miss

I am having the same problem with my 83 200? poor spark on half the engine & not really charging the batteries. I did change all the coils & & power packs, only to have the boat run spectacularly for 10 minutes than drop the whole starbord sides spark. I'am too scared to tackle the stator, how involved is it?

ive never done it but i am very mechanically able, and it looks pretty basic, i imagine the worst part is getting the flywheel off properly withing stressing the crank. i dont have a true outboard flywheel puller but i have an axle push tool for a car and the basic premise of the tool is the same so i plan to soak the bolt and key in PB blaster and then pop it off. after that it looks pretty basic bolt off and bolt on, then retime the motor.
 
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