low WOT, low top speed, raw gas smell

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
OK, another WOT problem.

The long story:
Bought 1994 Bayliner Capri 2050LS with Mercruiser 4.3LX and Alpha One Gen 2 in 2006. Ran it in 2006 and 2007, then wife got pregnant and got deep into a kitchen remodel. Had gotten on our town marina's waiting list when we first bought the boat. Well, our name came up this year, so that gave me the kick in the pants that I needed to get Sunshine Daydream running again. In 2007 had filled the tank full with gas to try to minimize the ethanol issues, not knowing then that I'd not run the boat for 3-1/2 years.

Fast forward to 2011, I pulled the plugs, squirted about 1 oz of MMO into each cylinder (let it sit for about 1-1/2 weeks), put new NGKs in gapped to .035", charged the battery, changed the impeller and drive oil, changed the t-stat, added octane booster and fired her up. Ran okay on muffs - we've got issues with our well so I didn't let it run for more than about 10 minutes. Splashed her and headed out with wife and daughter, figured we'd just burn through the 40 gallons and fill it up with fresh. Got about 3/4 way to where we were going at about 3000 rpms at WOT and started backfiring through the carb. headed home at 2000 rpms and no more backfiring, but our day was done. In planning my startup I consulted this and another board and stocked up on fuel filters. So the next morning I headed down to the marina, changed the filter and headed out. No backfire, but low WOT - about 3400 rpm with just me and the boat trimmed out nicely. Repeated the early morning cruises and afternoon family time until the gas was gone. Was now getting excited that the problem may be fixed! ....but no such luck. WOT RPM remained the same. Next morning I went out and changed the filter again just to make sure, and no change. Changed the anti-siphon valve - no improvement. I read through Don S's low WOT list - I have a feeling it's fuel related. Initial kick keels right, but once she gets up to about 1800- 2000 rpm she just poops out and it then takes forever to get up to 3200. ALso, changed the cap and rotor this past weekend. Had a neighbor aboard this weekend, and he said he could smell raw gas sitting in stern seat.

The short story and other info
Symptoms:
1. Low WOT (3400-35000 rpm when alone, 3200 with wife and daughter and stuff, 2800 rpm with a full boat of people)
2. OK initial acceleration, then it poops out.
3. Not backfiring anymore - fair amount of water in first filter. Not as much in 2nd. Currently on 3rd of the season
4. Raw gas smell when running at WOT, but not at lower rpm.
5. She's been stalling sometimes when pulling her out of gear.

Done so far:
1. Burned through about 38 of 40 gallons of old gas and filler her up with fresh. Burned that down to about 20 gal and filled up again this weekend.
2. Changed fuel filter 2x (maybe 3x, don't remember)
3. changed anti siphon valve
4. Changed cap & Rotor

Questions:
1. I feel pretty stupid asking this, but how do you get to the fuel pickup in the tank? Do I just turn the hex fitting that the anti-siphon valve is attached to? does it just screw in to the tank?

2. Should I check the filters in the carb inlet? I've done zero carb work, but am a fairly proficient shadetree mechanic when it comes to cars, its just that everything I've had has been FI. I did rebuild a carb on a leaf blower, but I don't think that comes close to the complexity of this one ;oP

3. Could this just be a throttle cable/linkage problem? How would I go about diagnosing that?

I plan on getting a fuel pressure gauge and making up the test apparatus that Don recommends.

Thanks in advance,
Don
 

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
Re: low WOT, low top speed, raw gas smell

From the list:


1. Fuel condition. Type and Octane possibly old fuel. correct fuel, relatively fresh
2. Propeller pitch or diameter, damaged blades same prop as when previously running well
3. Restricted fuel pickup tube or anti siphon valve Fuel System Test need to check pickup, changed antisiphon
4. Crankcase oil volume, high oil level can cause aerated oil and lifter collapse nope, just fine
5. Marine growth on hull and outdrive some, but the problem started when it was clean
6. Wrong gear ratio in outdrive nope - same drive
7. Restricted carburetor air intake (clogged flame arrestor) cleaned it before first splash, wiped it down again this weekend
8. Restricted exhaust system (broken exhaust shutters/flappers) in engine transom shield or drive don't know, do I have to pullpuill the elbows?
9. Poor cylinder compression Compression Test haven't tested yet, as it "feels" like a fuel thing
10. Carburetor defective, or wrong type. nope, same carb
11. Fuel pump pressure and vacuum will check next
12. Boat overloaded, improperly loaded, or improperly trimmed. nope
13. Engine Overheating nope, running at 140-deg F
14. Engine timing and ignition system operation did plugs at start of season, just did cap and rotor, will do wires next chance i get
15. Remote control cables and linkage for proper travel to open throttle plates fully. don't know - it there a procedure in the manual?
 

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
Re: low WOT, low top speed, raw gas smell

No love for the umpteenth million WOT thread? I though the gas smell and shift issue might have added a twist.
 

krisnowicki

Lieutenant Junior Grade
Joined
Jul 11, 2007
Messages
1,172
Re: low WOT, low top speed, raw gas smell

I would look art the carb, if you ran 3 year old gas ( and varnish) in it I would wager the high speed circuit is clogged. After sitting for 3 years the carb needs to be done. Low WOT problems are almost always fuel related.
 

John_S

Rear Admiral
Joined
Jun 21, 2004
Messages
4,269
Re: low WOT, low top speed, raw gas smell

fair amount of water in first filter. Not as much in 2nd. Currently on 3rd of the season

That says there is water still in tank and probably some in the carb, along with varnish. Is the choke openning fully? Plugs black? Make sure you don't have any fuel leaks, not even a slow drip. Be safe 1st.
 

kd7isf

Petty Officer 2nd Class
Joined
Aug 20, 2004
Messages
162
Re: low WOT, low top speed, raw gas smell

Hi,

Sounds to me like the diaphram in your fuel pump rotted (or got eaten by ethenol)

There is an extra hose that goes from the fuel pump to the top of the carb. Usually a clear or yellowish tube.. Odds are if you pull it off of the carb you will find gas in it.

What happens is that the diaphram slowly develops holes, rips, or tears from wear or chemical issues (ethenol for example) which allow fuel to leak past the pump. In a boat, it's diverted to the carb by that extra hose. A car will either leak it directly on the ground or into the engine oil.

The pump naturally wants to pump more fuel as it gets pumped faster (higher rpm + WOT)
This causes the amount of fuel being dumped to increase at higher rpm
This causes the engine to run very rich -- which can also cause it to stall or run rough and lose power... Especially when backing off the throttle...

Hope this helps
 

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

I do suspect it is the carb, but I wanted to go through the fuel system testing procedure located here:http://forums.iboats.com/showthread.php?t=283269 , just to rule out any other issues first.

I do need some clarification, though.... In step one, to check for airbound or leaky system, it says to "Splice the clear test line...", but it doesn't say where. I assume between the pump and the carb, but I'm not sure.

Thanks.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,082
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

I assume between the pump and the carb,

Ayuh,.... After the tank, before the fuel pump, AT the fuel pump....
 

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Thanks Bond-o. After the water separator before the pump? This will tell me if there is a leak up to and including the separator or if there's boiling from pressure (or lack thereof). Correct?

Oh, yeah, and the question about getting to the pickup in the tank... Do I just unscrew the whole anti-siphon/elbow assembly?
 

mtsontakis87

Recruit
Joined
Aug 13, 2011
Messages
3
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

any news i have a bayliner 5.0 mercruiser and im haveing the exact same problem
 

Rellik546

Petty Officer 1st Class
Joined
Feb 5, 2011
Messages
270
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

i just removed my fuel pick up tube on my plastic 20gal tank. i was told never to unscrew the small hex not that lays flush with the tank. use adjustable pliers/wrench and hold hex nut in place, and then unscrew the anti siphon valve. it took alot of elbow grease to get it to budge, i almost thought it was gonna break it and was about to give up...and right before i did i felt it move. i slowly and carefully added more pressure until it becamse loose and i threaded it out along with the pick up tube. i did this to check my pick up filter...turns out i didnt have one. so i just installed a fuel water separator, because i didnt have one. i also had my boat apart this winter for a stringer rebuild and i drained and cleaned the tank, but i never looked for the pick up filter and whether or not it was clogged which was the reason for taking the siphon valve off, along with just replacing it (cheap enough)
 

dkellogg3

Petty Officer 2nd Class
Joined
Mar 16, 2006
Messages
118
Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

Re: low WOT, low top speed, raw gas smell - Calrification on Fuel System Testing

No news... have had a busy couple of weeks and haven't had time to dig into it. Will update when I figure anything out (or need more troubleshooting assistance).
 
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