Re: Merc 3.0 140-coupler replaced and only idle but it desengage when accelerate
bigski> coupler shot or outdrive shot or prop shot
yup.
the smell of rubber makes me lean toward coupler or prop. but you said you replaced the prop, and now it's not turning.
you need to see if the coupler is spun. if it spun the rubber donut in the coupler, then it might grab at idle but not at speed.
a test i have done at idle is this--first, disconnect the battery and take it off the boat. really. then, you can work your hand down behind the engine and find where the sterndrive splined shaft enters the center of the coupler. with the engine not running and the lever in forward gear, have someone turn the prop in the direction it should be locked (not the click, click direction). if they can't turn the prop then the coupler may be grabbing and the engine resistance is stopping it. if they can turn the prop and you don't feel the shaft turn, the prop is spun or the outdrive is shot. if they can turn the prop and you feel the shaft turn but the coupler not turn, then the coupler is spun again.
most likely they will not be able to turn the prop. then do this: if you can see a little bit of the splined shaft that enters the coupler, clean it real good and mark a line on it in the direction of the shaft (from front to back). get your hands out of there, bring the battery back and hook it up, shift back to neutral, start the engine. have someone who knows what they are doing handle the throttle. shine a light on the shaft you marked. that shaft should always be turning when the engine's running. as your helper increases the throttle (stay in neutral), you may see the shaft stop turning or start/stop like the coupler is slipping. then the coupler is the problem.
if it's the coupler again, then Bt Doctur already said that the rear engine mounts are probably shot. Or your mechanic isn't aligning the drive to the engine correctly. In either case, I wouldn't use that mechanic any more. I'd get the manual and the alignment tool and do the work myself. Or find a good mechanic.
Hope you find it, good luck.