mercruiser 165 stalling

KJM

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Jul 31, 2016
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hi, i'm slowly but surely working thru some issues with this l6 165 mercruiser and pre alpha one (1978). I had water in the gear oil and discovered leaking seal around the lower shift shaft, replaced shaft and seal and that now seems fine (thanks bt doctor for advice). I also changed the gimbal bearing and u joints, all good. automotive ujoints were $18 each compared to $100 each for "marine" ones! took of ujoint bellows and inspected, it was good(only about 3 years old). also changed the lower shift cable while I was at it. the only problem I seem to have left is the engine wants to die after about a half hour of use. this happened the first good run I had this year and I discovered about a cup of water and rusty gas in the water separator. changed that and the filter above the fuel pump. I figured that would do it. not so lucky, changed the ignition coil as I heard these could overheat, still no good. the tank vent is not clogged, taking cap off tank doesn't help. I drained the tank and the gas came out clean eventhough I was rocking the boat and only about a spoonful of water in about 8 gallons of gas. the new water separator is also still clean and no water. I did notice the old filter on top of the fuel pump was crushed down as if a lot of suction had been applied (there was no spring on top), I checked the new filter after a couple of uses and noticed it too seemed to be squat down a bit. the filter up at the carb is clean. any ideas would be greatly appreciated as i'm running out of ideas (not to mention money).
 

KJM

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I just checked the tank end of the gas line and don't seem to have an anti syphon valve. just a shut of valve (small lever) took all this off and its clear. no mesh at end of pick up, just copper tube cut on an angle. could this be a carb problem?
 

Bondo

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Apr 17, 2002
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I discovered about a cup of water and rusty gas in the water separator.

Ayuh,.... Welcome Aboard,..... Could be the carb or fuel pump,....
 

KJM

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Jul 31, 2016
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if it was the fuel pump, wouldn't the problem be noticeable right at startup not just after a long run? also when she dies I can start her again if I give a little throttle in neutral but put her back to idle and then into gear and she stumbles and stalls. forward or reverse doesn't matter. I can rev up smoothly in neutral. tomorrow i' going to run her off a gas can to see if I can narrow down the problem. could a bad distributer cap cause these symptoms? i'm thinking of converting to an electronic ignition anyway, but that was going to be a Christmas gift. maybe santa will have to come early.......
 
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