Mercruiser 4.3 EFI will not restart, intermittent problem.

LWD

Seaman Apprentice
Joined
Aug 2, 2011
Messages
46
Hello,

I own a 2001 SeaRay Sundeck, with a Mercruiser 4.3 EFI engine (S/N 0M010426).

I am experiencing an intermittent problem where the motor will not restart, usually after turning it off. This is a very frustrating problem, because no error codes are registering, and it starts ok by the time I get it to a mechanic. Some of the symptoms and a few things I've done are described below. I was able to video tape the engine when it is experiencing the problem and uploaded the videos to Youtube.

Here are the links to the videos;
http://www.youtube.com/user/LWDism?feature=mhee#p/a/u/0/FPRBVUpf4ak
http://www.youtube.com/user/LWDism?feature=mhee#p/a/u/1/wj6P6pa38A0

The engine will turn over and try to start, it will kind of sputter, idle about 100 - 200 rpm's, snort and quit. It will eventually start, usually after sitting about an hour or so.

It is usually hot when I have the problem, but not always. Last year I was at home with the water muffs on when it failed. One time I restarted the motor and it ran for about 2 minutes before failing. One time I had the problem at the ramp as I was launching the boat (early day, engine not hot), I pulled the boat and took it straight to a mechanic, and of course it started and ran fine. It's been hooked up and checked for error codes, but nothing shows up.

Most mechanics believe it is vapor lock or from ethanol in the gas. I started using Stabil Marine for ethanol gas and still experienced the problem. I am now going to start using ethanol free gas to see if this helps (at this time I still have about 3/4 tank of 10% ethanol gas in the tank). I replaced the water separating fuel filter, and there was no water in the old filter.

On one of the videos you can see fuel shooting into the chamber, and you can hear the fuel pump buzzing like when you first turn the ignition key on.

This has left us stranded and being towed. I am afraid to take it out without another boat along. I am not a mechanic, and I am not familiar with electronics, but am willing to do what I can. It is very difficult to diagnose an intermittent failure with no apparent pattern to it. Any help will be very much appreciated.

Thanks,
Larry
 

Fun Times

Moderator
Staff member
Joined
May 16, 2009
Messages
9,124
Re: Mercruiser 4.3 EFI will not restart, intermittent problem.

Have you tried opening up the throttle just a little bit to see if it will start to run better?
 

LWD

Seaman Apprentice
Joined
Aug 2, 2011
Messages
46
Re: Mercruiser 4.3 EFI will not restart, intermittent problem.

Fun Times, I have tried opening the throttle a little bit, a lot, and tried pumping it, none of that made a difference.

Mercruiser470fan, I have not tried any starting spray, but that's a good idea and I will give that a try. Speaking of the sensors, one thing that has been mentioned is the possibility of a faulty ignition sensor. But I hate to change components not knowing for sure. The motor only has 420 hours on it, and runs good and strong when it's running, so I think the compression is good.

Thanks for the replies, any and all suggestions are appreciated.
 

PennOxford

Recruit
Joined
May 29, 2012
Messages
1
Re: Mercruiser 4.3 EFI will not restart, intermittent problem.

We just bought a 2000 Searay 185 with this same engine, and we have the exact same problem. In 7 days of owning it, we have boated 3 days and ended 2 days with a tow back to the dock. After it sits overnight, it's fine for cycle after cycle of stopping and starting, only to become impossible to restart after sitting for a while. We've tried the steps to clear a possible vapor lock, gone to ethanol free fuel, and added stabilizer. This seems to be a common problem from reading the forums, but no one has offered a real answer. Any thoughts?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Mercruiser 4.3 EFI will not restart, intermittent problem.

Welcome to iboats, best to start a new thread of your own, and not hijack someone elses old thread.
 
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