mercruiser 496s one burns more fuel

roger4

Cadet
Joined
Jun 12, 2007
Messages
10
I have twin 496 MAG fuel injected, mercruisers, 2005 Doral. Notices this year 1 engine burns about 5 or so gph more than the other, at full throttle is at 3700 rpm, but the other engine (burning less fuel) is at 4000 rpm. So, suspect engine burns more fuel (confirmed at fill up - starboard tank at 1/4 full, port tank (good engine) about 1/2 tank full. Both engines run smooth, perfect in all other ways. no stalling, no hesitation, no other issues.

starboard engine at low RPMs seems to burn same fuel rate as port engine, but as you run faster, starboard engine fuel consumption (have fuel flow meter) starts to be as much as 5 gph more at same RPM. Plus, when both throttles pushed to the max, starboard engine tops out at about 3700 rpm at 34 gph, port engine goes to 4000 rpm - maybe 28 gph.

Can anyone suggest what might cause this? Someone mentioned barnacles on props of starboard engine (bravo 3 drives)? Have not hit anything with props, no vibrations, all otherwise is perfect.
thanks for any suggestions.
Roger4
 

wire2

Lieutenant Commander
Joined
Jun 25, 2007
Messages
1,584
Re: mercruiser 496s one burns more fuel

I expect these are EFI? Is there a scanner plug(s)? If so, get a cable and a laptop to view it under way. Compare O? sensor readings if it has them?
 

roger4

Cadet
Joined
Jun 12, 2007
Messages
10
Re: mercruiser 496s one burns more fuel

Yes, they are fuel injected.
thanks for suggestion, most appreciated.
Roger
 

Philster

Captain
Joined
Sep 15, 2009
Messages
3,344
Re: mercruiser 496s one burns more fuel

One has wear somewhere that the other doesn't. Honestly, I think a leakdown test is in your future. Something internal isn't seating right, be it a ring or two, or valves. Does either engine run smokey, steamy or at a different temp? Does one burn oil? Does the oil look identical? Is one oil browner or blacker than the other.

4000 RPM at full throttle is off by 600 RPMs minimum in the good engine. I guess one engine is nothing but drag on the other, so you really need to get the health of the 'bad' engine checked out and do a wide open throttle run and get to 4600 RPMs on both engines.

How many hours are on these engine?!
 
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