Mercruiser Alpha 1 no forward or reverse movement, bad coupler?

jcranks

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Joined
Sep 14, 2017
Messages
6
Hello all, I am brand new here and would very much appreciate some expert feedback.

First, some background... I recently purchased a 1990 17.8 ft Chaparral ski boat with a mercruiser alpha 1 4 cyl.

After going out a few times, I spent my last trip mainly in the back and bow seats relaxing with two friends taking turns driving. Apparently nobody was paying attention to the depth finder because it got to about 2 ft when I took over. Within 10 seconds, while steering away from shore at idle speed, we hit something. I later learned of a buried wall that can take out props when the water is shallow. Lesson learned, if I ever feel like the water is shallow I should shut down and trim up immediately. Anyway, motor stalled but started right back up. No forward or reverse movement and the engine started to overheat a bit so I shut her off and paddled to shore.

Back on the trailer, prop spins freely in neutral, doesn't spin CCW in forward, and has a rachety kind of click in the other direction. Same for reverse.

Took off the top cap and I could see the vertical shaft sort of spin a tiny bit when moving the prop back and forth. Not sure if that should fully rotate or not but there was definitely some movement.

Next I pulled the drain plug on the bottom. There were definitely some metal shards stuck to the screw

Removed the outdrive. First thing I noticed was that the shift cable wasn't really secure. I'm thinking though that it is secured by the other half of the case?

U joints look good, connection to vertical shaft looks good. The shaft that goes into the boat appears to have metal shavings inside of the splines. I scraped some out and tried to pick up with a magnet but they did not attract (maybe that's not good news since I believe the coupler is aluminum). It's tough to see much going into the engine so I can't say for sure what, if anything, is messed up in there.

I do think this will require a new coupler but was hoping to get some opinions before I try to pull the motor and get to work on that. Any other advice would be very much appreciated.

Thanks so much.
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,346
If you found needles about 4 inches long, there what remains of the couplers splines
Pull the motor , replace the coupler AND the rear motor mounts. There the leading cause of coupler failure
 

biggjimm

Chief Petty Officer
Joined
Jul 15, 2015
Messages
403
+1 on the rear mounts. I had to replace my coupler due to bad rear mounts.
Good time to service gimbal bearing, bellows & the like.

I've heard about these couplers with aluminum splines but have never seen one. Is that designed to be a weak spot to save the rest of the drive when you strike something that hard?
Good luck.
Jim.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,097
Ayuh,.... I've seen aluminum coupler Housin's, but not aluminum coupler Splines,...
Lack of Grease is a major coupler destroyer,...

Welcome Aboard, jcranks,.... The only other spot yer problem could be is if the vertical shaft of the lower unit popped the shaft at the o-ring groove,....
 

stonyloam

Vice Admiral
Joined
Mar 13, 2009
Messages
5,827
Yeah, on a sharp impact you are more likely to shear the vertical driveshaft than the coupler, or take out the coupler splines. Drop the gear housing ( lower) and check the vertical driveshaft. If that is intact pull the upper.
 

jcranks

Cadet
Joined
Sep 14, 2017
Messages
6
I'm not sure if the pieces are aluminum. I figured they were metal but the magnet wouldn't pick up and I thought I read that couplers were aluminum. Maybe the magnet is quite grabbing them because they're covered in grease?

Bondo, it's definitely not a lack of grease! What do you mean by shaft of the o ring groove?

Stonyloam, I did pull the lower and I'm pretty sure the vertical shaft is intact. I can spin the horizontal shaft (that goes into coupler) by hand and see the piece the prop screws into spinning so it would seem that is all ok. Am I missing something?

By the way, thank you all for the feedback.
 

nola mike

Vice Admiral
Joined
Apr 22, 2009
Messages
5,443
Bondo's talking about the vertical shaft as it enters the upper. If you're turning the input shaft and it's turning the prop, certainly sounds like the coupler is your prob. Agree with Terry though that it's odd that the force of a prop strike would transmit enough to wipe the coupler.
 

jcranks

Cadet
Joined
Sep 14, 2017
Messages
6
Gotcha. Any other ideas? The prop was chipped in spots so it's been hit before...and it's 27 years old so certainly could've taken damage before.
 

Bt Doctur

Supreme Mariner
Joined
Aug 29, 2004
Messages
19,346
shine a light into the housing and see if you see a smooth surface ,if it did strip you wont see the splines
 

jcranks

Cadet
Joined
Sep 14, 2017
Messages
6
I can see the splines but they don't seem to be very deep. Looks like I'll be buying an engine hoist.

Thanks again to all the feedback
 

jcranks

Cadet
Joined
Sep 14, 2017
Messages
6
Just an FYI...

Replaced the coupler, gimbal bearing, shift cable, new shift cable seal, all gaskets, etc. and serviced the bellows. Runs and drives perfectly now. Thanks for all the help guys!
 
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