Mercrusier 230

E120B

Petty Officer 2nd Class
Joined
Jan 9, 2004
Messages
118
hey.<br /> my starter went on my mercrusier... i got the big headed bolt out but the second bolt closer to the edge of the starter is hard to get at and it is super tight. is there any special tools to get that bolt out or do i have to take the guard off that protects the flywheel?!?!?!?! :confused:
 

Rickles

Petty Officer 2nd Class
Joined
Mar 24, 2004
Messages
101
Re: Mercrusier 230

Use a 6 point 3/8 drive 9/16" shallow socket and a 15 deg.wobble type extension.A 3" one will get you far enough away from the pan.When you go back together get new reduced(1/2") head starter bolts from the Merc. dealer.Good luck
 

E120B

Petty Officer 2nd Class
Joined
Jan 9, 2004
Messages
118
Re: Mercrusier 230

I can't even get a socket on the bolt head
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: Mercrusier 230

Try to reach the back of the bolt. Feel around and you may find it sticks through the bell housing and there is a nut on the back.<br /><br />Been there before.<br /><br />Bob
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,082
Re: Mercrusier 230

If you remove the little tin dust shield,<br />The bolt in Question will come out very Easily........<br />Then Before you reinstall the Shield,<br />Take a grinder,+ remove the Finger(on the shield) that's in your way...........<br /><br />I'm Guessing this is a Chevy motor......<br />If So,<br />There are No Nuts on the Starter Bolts........................
 

E120B

Petty Officer 2nd Class
Joined
Jan 9, 2004
Messages
118
Re: Mercrusier 230

It's a Chevy motor...<br /> How far down does the little tin dust shield go??
 

Bondo

Moderator
Staff member
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Apr 17, 2002
Messages
71,082
Re: Mercrusier 230

All the way around the Flywheel Cover(from mid-way port-side to mid-way starboard-side).......<br />It's held on with 3 or 4 bolts.......<br />3/8ths heads I believe......
 

E120B

Petty Officer 2nd Class
Joined
Jan 9, 2004
Messages
118
Re: Mercrusier 230

I hate this boat!<br /> looks like im guna have to take the shield off
 

E120B

Petty Officer 2nd Class
Joined
Jan 9, 2004
Messages
118
Re: Mercrusier 230

YEA...<br /> It all fixed i ended up taking a socket and grinding it down so it fitted inbetween the bolt head and the splash shield.
 
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