Mercury 4 HP 2 stroke ('94) suddenly stalls

JanJ

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Nov 11, 2007
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5
I'm from the Netherlands and purchased a 4 hp '94 two stroke Merc. Worked ok for years. Then it began to stall suddenly from time to time, mostly at full throttle. After a few pullings the engine would start again and was running ok?. I checked the vent (running on internal fuel) and the flow of gasoline. Nothing wrong there. The problem became more frequent en sometimes the motor did not now start after a few pullings. I had to get the choke all out, then pull a few times, put the choke back en then there was a possibillity of starting again. Note this is with a warm engine!
I cleaned the filter behind the fuel valve. There was water in it en a lot of dirt. The second round plastic fuel line filter seemed ok?. The carb itself was relatively clean, but there was a bit of water in the rectangular vacuum(?) pump. The rubber membranes were not damaged but seemed a bit slack.

It did not help to my surprise. After 40 minutes of full throttle the engine stalled again suddenly. It would run a few seconds on an extended choke and then died. After ten minutes of trying the motor was running, but when engaging the gear it died time after time.

I released the line filter (I sawed it open at home, 99% clean!) and arranged a more straigt fuel line without loops. Motor did run ok? by then.
Note that there is never any spluttering or misfiring, it is an on/off situation. Can it be that this type of carb is very sensitive for airbubbles, maybe waterdrops or loops in the fuel line???


Any idea folks?
 

JanJ

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Joined
Nov 11, 2007
Messages
5
Re: Mercury 4 HP 2 stroke ('94) suddenly stalls

Since I got no reply from my 'American Experts' this Dutch boy was in tears for days.
However I found a very early question from 'Seabear' dated June 12, 2001 on a similar problem: "Watch for air bubbles in fuel!!" It's the inline filter that is causing air locks when running dry!
Realy very good site! Kisses from Holland!
 
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