Mercury 4 hp pullstart rope replacement

JAG59

Seaman Apprentice
Joined
Sep 15, 2005
Messages
49
I have a 1978 Mercury 4 hp Model 40. I am trying to replace a broken rope on the pullstart. I know all of the hazards of taking this apart and dealing with the recoil spring. I have taken precautions to deal with this. How does the rope attach to the pully it winds on?
There are two pins that go through both sides of the pully and are close to the hub. I thought that the pin closest to the hub should pierce the rope and that the tag end of the rope would go between the other pin and the hub. When I did this the rope did not wind on evenly with a hump in the rope occuring where it wound over the pin farthest from the hub and not allowing all of the rope to wind on. Also, the recoil won't wind the rope easily because of
 

JDusza

Ensign
Joined
Apr 21, 2009
Messages
973
Re: Mercury 4 hp pullstart rope replacement

The pin may not hold in a replacement rope. I've struggled with this. The first rope with the pin was probably melted around the pin.
My advice is to tie a knot in the end of the rope if you can.
J
 
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