Mercury wiring harness

bkyser

Cadet
Joined
May 22, 2002
Messages
23
Here's one I haven't seen posted yet. I'm (still) working on a "no spark" problem. I changed the coil, and it ran for about a minute, then you guessed it, no spark again. <br /><br />Here's the details, and the question. It's an 80hp merc, 1970, 4cyl. As I was messing about in the boat, I noticed that the wires in the harness that goes from the motor to the controls, and the battery connections are cracked and even some bare wire exposed.... woohoo! could this be the problem that's blowing my coil? There is cracked insulation everywhere...on the battery leads, and even in some random places that I cut away the black rubber "sheathing" that runs around the wires, and found some other cracks.<br /><br />Is there a way to "bypass these wires, or hook up the motor temporarily to see if that's the problem? I would even be willing to cut the wires, and make my own harness using the existing plug. I just don't want to spend approx $300.00 only to find out that I still haven't found the actual problem. <br /><br />(If I don't get this fixed pretty soon, I'll probably start looking for another used motor, and if I find a Johnson or Evenrude or whatever, I don't want to be stuck with the $300.00 cable that will only work for my junk motor.<br /><br />Thanks<br />Bob
 

ebbtide176

Commander
Joined
Jan 22, 2002
Messages
2,289
Re: Mercury wiring harness

maybe my post on the forum<br />"wireing" opened by "kimble"<br />applies here? since your motor probably has a starter, just clip a jumper wire to the battery, and 'touch' it to the post on the starter solenoid. which post you say? don't know what your solenoid looks like, but about all i've seen had large posts(3/8)on ea side, and 1 or 2 small posts. try either small post, you'll hear the solenoid 'click' when u get it right. <br /><br />or refer to your motor manual for the solenoid...
 

RICKRICK1

Ensign
Joined
Jun 24, 2002
Messages
926
Re: Mercury wiring harness

mc<br /><br />Do you have a manual, if so there should be a wiring diagram in it for your motor. Harnesses are not hard to make just time consuming. If you need a diagram please post your E-mail address.
 

hulteen

Cadet
Joined
Jun 16, 2002
Messages
27
Re: Mercury wiring harness

I have almost the same motor, and have exactly the same problem, I have a 1974 merc 850, which I think are very similar, I noticed my insulation rotting away when I was trying to install a kill switch, and the worst case scenario possible was true, everything from the ignition switch all the way to the stator was rotted :mad: . from what I have read this is a fairly common problem, here's the good news though, I went down to the library and xeroxed the wiring diagram for my motor from a manual, and as soon as I can figure out if there is some kinda of special magical "marine" wiring that I am supposed to use, I plan to make my own harness, It's looks simple, I think if you can install an aftermarket car stereo it should be relatively easy, but like the man said, it would be time consuming, but you have the chance to better the original, so thats at least a positive. anyway, good luck and i hope it works out for you.
 

hulteen

Cadet
Joined
Jun 16, 2002
Messages
27
Re: Mercury wiring harness

Oh yeah, one more thing I would check over all of your wiring make sure it's in good condition, and also check over fuel lines too while you are at it, if in doubt replace it wire is cheap and so is fuel hose.
 

bkyser

Cadet
Joined
May 22, 2002
Messages
23
Re: Mercury wiring harness

Thanks guys, I own the manual, I just have to get it back from a friend. I'll try your advice, my main concern was that I could ruin something else if I made a mistake..... I guess if it isn't running anyway, what could I ruin?<br /><br />Bob
 

camstans

Recruit
Joined
Oct 24, 2003
Messages
4
Re: Mercury wiring harness

gday all <br />i am also having a similar problem with wiring up a new ignition for a merc mariner 1985 40HP . <br />im having trouble with some surplus wires at ignition end :/ ie.pink,white,green <br />would any of you kind people out there be able to tell me where i could get a wiring diagram for this set-up ? preferably free :D <br /> <br />many thanks in advance<br /><br />cam
 

camstans

Recruit
Joined
Oct 24, 2003
Messages
4
Re: Mercury wiring harness

gday all <br />i am also having a similar problem with wiring up a new ignition for a merc mariner 1985 40HP . <br />im having trouble with some surplus wires at ignition end :/ ie.pink,white,green <br />would any of you kind people out there be able to tell me where i could get a wiring diagram for this set-up ? preferably free :D <br /> <br />many thanks in advance<br />cam<br /><br />camstans@hotmail.com
 
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