my low budget boat refurbishment

mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
I purchased a 1969 Starcraft V hull with a 1987 Tohatsu 40HP 2-stoke motor and trailer last May for cheap - $1,000, as this is my 1st boat and didn't want to go deep debt on a new one since I wasn't sure how things would go with the time & money investment in this "addiction".
The trailer needed new wire and lights, and wheel bearings. I've since replaced them this February. I was surprised to discover that I had 2 different tire sizes, so I had to replace one of the tires too. No wonder one of the wheel bearings was wore out.

The boat had some nasty flooring and rotten in a few spots and in need of a paint job. Motor was in good condition and compression is good. Just needed some carb work and runs fine.
I had the boat out on the water a few times last summer and was able to get some fishing in with no real issues once I got the carb situated. Pulled the boat off the trailer this past fall and set the boat on some old tires in my garage for the winter. Built a stand for the motor and pulled it off the boat. Water tested the boat and found all the rivets to be in great shape with NO LEAKS!

Flipped over and sanded the hull this winter after hunting season, and did a coat of GOOP Coat-It. not too impressed with the way the epoxy coating went, I sanded it and painted it with hull paint, and flip it back over and tore out the old floor. Found that one of the PO's had used PT plywood in a sectional floor repair along the way, so I went to work on pressure washing everything and scrubbing/flushing out the gunk junk that had built up. All the old foam was shot and had clogged the flutes in the ribs. Got them all cleaned out and pulled the main stringer.
I decided this hull needed a redesign for allowing the water to flow to the rear for draining better then just having flutes in the ribs so I made dual stringers so there would be a waterway down the middle.

JB welded the old holes in the gunnel rails, Floor foam installed, 3/4" ACA plywood deck cut to fit and 2 coats of spar vanish on the underside and edges, Aluminum stringers installed. Floor topside primed and ready for final anti-skid deck paint tonight.
Transom in good shape, so won't replace that wood until next winter. Pulled the nasty motor mount board and replacing that tonight.

More pics to follow later as things progress.
 

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ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Looks like you're off to a great start with the refurb. Nice project for sure.
 

Dabbler_E

Petty Officer 1st Class
Joined
Apr 20, 2009
Messages
338
:welcome:Looks like fun! I'm subscribing to keep up with your progress
 

mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
No Title

Transom motor mount board was in bad shape, pulled it last night, cut a replacement from the leftover 3/4" plywood I used for the floor, 2 coats of spar varnish going on it tonight.
The area on the transom between the metal and the old board appears they have had several motors with bolt patterns over the years. I sanded it to bare metal primed it and JB welded old holes no longer used. Transom board in good enough shape for this season, will replace it next winter.
Floor anti-skid coating applied last night too.
Some pics of the old foam and wood used by previous owners. Interesting that some of the wood appears original to the boat, and only PO's had done partial floor replacements, as some of the wood has what looks like vintage 60-70's paneling veneer on the underside.
Hard to believe that a PO used PT plywood & lumber and steel screws too!
 

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mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
No Title

Any reason why a PO would mount the motor offset of the centerline?
The lines in the pic are the centerline and the motor mount holes, the circles are the holes that the motor was mounted thru before I started the refurbishment.
I'm just wanting opinion on why the mount holes would be so far offset...thoughts??
 

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kcassells

Fleet Admiral
Joined
Oct 16, 2012
Messages
8,738
if your centers are are on line then go use them. Why did he do that...go figa. Looks like 3/8". Won't sink a boat. But your center should be betta. Drill out fill with pb the redrill out the new holes. Overdrill, fill w/pb then drill again. No wood to get wet.
 

mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
Thanks KC. I figured as much, but needed a sanity check.
Not sure WTH someone would be 1.5" off centerline with the motor.
I'm planning to replace the transom wood this winter, it's in good enough shape as it was replaced just before I bought the boat, but the PO never sealed the wood.
Guess he really didn't know what he was doing or was too cheap to at a minimum do things with the right materials.so much PT wood and steel screws used in the partial floor repair a PO used, scary...
I'm JB welding all the old holes now and will drill the correct layout in the morning.
Bummed as I'm missing opening day of walleye here, but the fish will still be in the rivers if I can get everything done by next weekend.
 

mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
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Pics of old foam and decking. Still cannot get over a PO had used Pt lumber/plywood and un-plated steel lag screws!
 

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mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
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3 coats of spar varnish and a 1/4" aluminum plate on the inboard side for the motor mount.
tore down the console, strip & sand, putty 2 small rot spots and 3 coats of paint, remounted steering and finish coat on gunnel rails.
Tonight is reinstall deck cleats & lights, switchboard at console and get ready to put back on the trailer for mounting the outboard tomorrow after work.
Hoping for a shakedown cruise Friday after work, fingers crossed all goes well then onto the river for some fishing on Saturday!
 

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gm280

Supreme Mariner
Joined
Jun 26, 2011
Messages
14,605
Nice work. It is going to look like new when you're finished. :thumb:
 

mudchuck

Seaman
Joined
Jul 29, 2016
Messages
61
No Title

Boat is on the trailer, motor mounted, steering/throttle all hooked up, lights & wiring installed and most of the registration lettering is done. Just need a couple little things and into the water tonight for a shakedown run.
Anchor light toggle switch went bad and don'tcha know the one letter they only put in the vinyl letter/number kit is the one I need, so another pack of letters and good to go!
 

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