Need Some opinions on a possible restore

jayboy73

Seaman Apprentice
Joined
Mar 25, 2008
Messages
30
My son bought an Astro 2100CC, 21' center console with a 150 oil injected Mercury. This was in last April. Unfortunately after using it 4 times a trailer shackle broke and wiped out the trailer. Hull didn't apear to have any damage from the wreck. While in the shop he decided to have the shop check a rotted place at the very back of the deck. It wasn't but about 1' in diameter. As you all might have guessed the boat had not been maintained well and all the stringers and bulkheads were rotted out. Plywood with fiberglass covering. The rest of the deck seemed pretty solid except for where the center console was mounted.

I would love to restore the boat but not real sure whether I should tackle it. Looks like a big job and a couple of places where it is not real clear how to go ahead and replace the transom. The shop did some transom drilling and said it wasn't to bad and said he would wait on that. He also said he wasn't real sure how to get into it. Looks like there is no cap per se and would have to cut the fiverglass off it. The shop estimated $6800 for the deck and stringers with no ceiling depending on what else he found in front of the center console. Out of the question for my son to have done. I am the DIY guy so I would end up doing about 90% of any refube as I did on my 24' Landau pontoon boat I finished last September.

The boat is good looking, rides great, nice and deep for my 3 grandkids to safely ride in, and a good fishing platform. My son replaced the trailer with a new tandem axle Roadrunner (I beleive) made in the North Texas area. Has surge brakes and really nice looking. Of course he committed to that prior to finding out about the rot.

So what we have is a nice boat that is certainly a candidate for resoration, with what appears to be a good motor, trolling motor, and a brand new trailer that the manufacturer custom fit to the boat.

Three approaches I can see is restore it or part it out or find someone who would give a fair price for a restoration project. Does anyone have any WAGs on which approach would be best and prices. If we decide to get rid on it how would we go about it?

As I said before I am a dyed in the wool DIY with some experience with resins and fiberglass. I used to manufacture a woven fiberglass furniture that was super strong and long lasting. I still have some of my original pieces I made back in 1991 that has been outdoors since then and is in like new condition. While doing that in the early 90's I learned a lot from a friend of mine that owned a fiberglass boat repair place there on Toledo Bend Lake on the east side of Louisiana where we lived at the time. I also have a completely equiped wood working shop. My shop is 40'x40' so I can work indoors. No heat in winter but have large fans for the summer.

One factor I am considering is I just had an Aortic Valve replaced on 21 Jan., the day before my birthday that made me Three Quarter's of a Century old. :DI am recovering very fast and plan on getting back to my shop within 6 weeks based on my surgeon's release. I had been working circles around my friends and son before the valve problem and they say that I will have a much better quality of life after healing. I believe it, I am already feeling much better after less than 2 weeks. I always do much better out working in the shop. The comments I am looking for is whether it is worth the effort and cost to do the restoration job. Just added the medical stuff for interest.

Thanks for any comments of the project viability and approach that you guys can help me with. I have attached 2 pictures, the Astro and my pontoon boat.

Jay
 

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ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: Need Some opinions on a possible restore

I think that's a really neat looking boat and would be worth the restore. You've surely seen the other glass boat restore threads on here so you know what you're getting into. It will be a lot of work but can be re-made better than new. Good luck with whatever you decide.
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: Need Some opinions on a possible restore

It is hard to tell from your picture but it appears that there is a rubber "Rub-Rail" on the boat. If so, then chances are you CAN remove the upper deck. The Screws or rivets will be under the rubber. @ 75 years young it WILL BE a VERY BIG undertaking but... if your son and friends will help, with your stated abilities and willingness, plus the help I KNOW you will receive from this forum it appears this boat would be worth the effort. Make sure you are totally released from the DR. Always wear the proper protective gear when grinding fiberglass, using chemicals, and painting.
 

jayboy73

Seaman Apprentice
Joined
Mar 25, 2008
Messages
30
Re: Need Some opinions on a possible restore

Thanks for your comments guys. I really would like to tackle the job. Being completely retired and a work-achoholic I feel I could get it done in 6 months or so. Still have other projects on hold right now that my wife of 53 years is demanding I finish when back in the shop so can't start anytime soon. North Texas, DFW, has had a bad winter so wouldn't have got any of those done anyway. Got to get to be Spring soon.

Regarding the rivets, they are there but still not sure it is a cap vs just the rail cap along the sides. There are rivets all the way around the bow and transom so it may come off in 3 pieces, bow box area and transom box area and the side rail tops. As soon as I can get out there and get the cover off it and a closer look I will send some pictures for you to look at. I have seen some of the bass boats my friend used to pull the cap off to get to the transom but this one just doesn't look the same. Sure would make doing the stringer, bulkheads and deck a lot easier. I reviewed all the pictures I have taken so far but just didn't have the right one that shows the transition from the top cap on the sides to the front box or the rear around the transom. My feeling is that the transom should be replaced even if there is minimal rot showing up (per the fiberglass shop guy). What do you'all think?

Thanks again
 
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