OMC tach problems

28sstony

Seaman Apprentice
Joined
Aug 25, 2008
Messages
32
I finally got my 78 Johnny 150 rigged on my boat, everything works fine but the tach. The tach zeroes when you turn the key on, so there is power to it, just no signal. The grey wire from the tach is properly wired to the grey wire on the motor.

The tach looks original to the boat which is also a 78.

What do I look for now?
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: OMC tach problems

The tachometer operates off of the engine's charging system. If the charging system rectifier is blown, the charging system is in operative.

(Small Rectifier Description & Location)
(J. Reeves)

On most 2,3,4,6 cylinder engines, the small rectifier is located on the starboard (right) side of the engine just in front of the engines electrical wiring strip. There are a few older V4 engines that have the wiring strip on the rear portion of the engine and the rectifier would be located just under that terminal strip. The smaller horsepower engines usually have the rectifier located on the starboard side of the powerhead close to the carburetor area.

The rectifier appears to be a round object approximately one inch (1") in diameter and also about one inch (1") high. The base of it is sort of triangular in appearance and is attached to the engine with two (2) screws/bolts..... usually one screw/bolt is larger than the other. The rectifier, depending on which one your engine uses, will have either:

One Red wire, one Yellow wire, and one Yellow/Gray wire, or One Red wire, and two Yellow wires.

Note that either of the above rectifiers could have a fourth wire which would be Yellow/Blue

********************
(Small Rectifier Test)
(J. Reeves)

Remove the rectifier wires from the terminal block. Using a ohm meter, connect the black lead of the ohm meter to the rectifier base (ground), then one by one, connect the red lead of the ohm meter to the yellow, yellow/gray, then the red wire (some rectifiers may also have a fourth yellow/blue wire. If so connect to that also). Now, reverse the ohm meter leads and check those same wires again. You should get a reading in one direction, and none at all in the other direction.

Now, connect the black lead of the ohm meter to the red wire. One by one, connect the red lead of the ohm meter to the yellow, yellow/gray, and if present, the yellow/blue wire. Then reverse the leads, checking the wires again. Once more, you should get a reading in one direction and none in the other.

Note that the reading obtained from the red rectifier wire will be lower then what is obtained from the other wires.

Any deviation from the "Reading", "No Reading" as above indicates a faulty rectifier. Note that a rectifier will not tolerate reverse polarity. Simply touching the battery with the cables in the reverse order or hooking up a battery charger backwards will blow the diodes in the rectifier assy immediately.
 

28sstony

Seaman Apprentice
Joined
Aug 25, 2008
Messages
32
Re: OMC tach problems

OK, I installed a new rectifier months ago and the tach started working intermittently. I assumed the 30 year old tach could be the culprit, so I replaced it with a new guage and still have the same problem. The rectifier connections are all tight, and the wire harness to the dash is all new with fresh connections. Any thoughts on the problem now?
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: OMC tach problems

Improper battery voltage being supplied to power terminal of tachometer, loose or other type of faulty wiring (frayed, corroded, etc) at some point.

Check the stator for proper ohm resistance, listed in your service manual.

Intermittent in your case means what...... works fine on some trips, doesn't work at all on other trips, reading jumps all over the place in rough water? A exact explanation of this would be helpful.
 

28sstony

Seaman Apprentice
Joined
Aug 25, 2008
Messages
32
Re: OMC tach problems

Sometimes it works and sometimes it doesnt, sometimes it will work for an hour and quit for 5 min, sometimes it wont work for an hour then work for 5 min and everything in between. When it does work, the needle holds steady and the reading is correct.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: OMC tach problems

Did you ever test the rectifier as explained by Joe? Do not rely on the fact that you changed it months ago, it could have blown again for the same reason it blew the first time.

I would test the new rectifier and then proceed from there.
 
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