One mystery solved, now a new one -Where is the resistance wire ?

muskrat808

Petty Officer 2nd Class
Joined
Jan 24, 2011
Messages
106
Finally took care of a longstanding and frustrating stalling problem with my 1972 140 hp mercruiser in a 72 Starcraft Holiday . Engine would always start fine but would stall out and be very difficult to restart after 30-90 min of run time .Some here thought it might be an overheating coil some were equal adamant it's " never the coil ".Anyway , replaced the original coil with a Pertronic Flamethrower 3 ohm coil . Following Pertronics instructions to see if my boat has an external resistor I got a 6.6 V read off the new coil ( and 3.4 V off the old one ) therefore according to them I have a resistor wire somewhere but can"t find it . Some diagrams show it as a Purple wire from coil to carb but I have no such thing . While searching for resistance wire I found a white wire from the ignition switch to the oil pressure gauge with about half of its insulation gone . I think that was probably the source of stalling issue ( and maybe the coil? ) So with new white wire and coil it runs fins ,but I'm still curious about the resistance wire . The Tech at Pertronics said my rig doesn't need a resistance wire and if I run the new coil with it it won't run as well (whatever that means ) . Anyway so far it runs fine but still wondering about the mysterious resistance wire . Sorry for the long story ( and I can't even Type).
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
50,305
your resistance wire is in the harness feeding the coil. to remove it, you must rebuild part of your harness.

look at your fuel system for the stalling
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,105
The resistance wire cuts the voltage to the coil to about 8VDC. It is there to keep the 12VDC from burning the points. How does a new coil prevent that?
 

muskrat808

Petty Officer 2nd Class
Joined
Jan 24, 2011
Messages
106
The points were replaced with a Pertronix electronic ignition system . Stalling issue is gone after the wire and coil replacement . How does one determine which wire in the harness is the resistor wire ? Thanks
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
50,305
The points were replaced with a Pertronix electronic ignition system . Stalling issue is gone after the wire and coil replacement . How does one determine which wire in the harness is the resistor wire ? Thanks

by looking in the factory manual at the wiring diragram
 

muskrat808

Petty Officer 2nd Class
Joined
Jan 24, 2011
Messages
106
I seem to remember a link to mercruiser manuals on this site but unable to find now . Any help in that would be very appreciated . Thanks
 
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