Outdrive for 2000 Chaparral 200 SSE? w/pics.

ken226

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Apr 25, 2010
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This is my first post, and my first boat so forgive any newbie questions.

I just bought a 2000 Chaparral 200 SSE off Craigslist, the boat has no engine or outdrive, but is otherwise in good shape. I knew just enough about boats to thoroughly inspect the transom and flooring for rot before buying. There was none. The transom and floor looks new, literally like the boat might have 10-20 hours in the water at most.

Its original drive was a 5.0 Volvo Penta with an SX drive, but now all that remains is the inner and outer transom plates, hydraulic trim rams, hydraulic power steering cylinder, power steering pump and trim pump. All these parts look brand new, not a spec of rust or corrosion, and hardly even dirty. The interior is in decent shape, it has some dry rot from the Arizona sun but not enough for the vinyl to start cracking yet.

It was a bank repo, had the repo barcode stickers and BOA logo stickers all over it, the gelcoat was sun faded, but with a little work and a pneumatic buffer it looks awesome now, I can see my reflection in the paint/gelcoat. The hull was in great shape, no nicks, scrapes or hull damage. The steering cables, gauges, electrical stuff is all in great shape. The previous owner bought it in a repo auction., He said when the bank repo'd it, it was missing the engine and drive, i guess the previous owner wanted to get the last laugh.

I picked it up for $1400.00, it seemed like a great deal to me but i guess im not all that familiar with boats, so hopefully i didnt get hosed. As long as it doesn't cost more that its worth to fix.

Now that I have it, im discovering how expensive its going to be to replace the drive and engine. Should I replace the missing Volvo engine, drive and assorted pieces that are missing or should I repower with a Mercruiser? I could recover some of the cost of the Mercruiser stuff by selling the Volvo stuff the boat still has installed.

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Bondo

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Re: Outdrive for 2000 Chaparral 200 SSE?

Re: Outdrive for 2000 Chaparral 200 SSE?

Now that I have it, im discovering how expensive its going to be to replace the drive and engine.

Ayuh,... You can go either way you want,...
Figure $10,000. to $15,000. either way...
That's just parts, but new or near new...
 

littlebookworm

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Nov 30, 2007
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Both set-ups are good ones; the choice is yours. There have been some negative comments about the Volvo outdrive itself, but I'm not familiar enough with it to comment one way or another. We have a 2000 Chaparral Signature 240 with a 5.0 Mercruiser Bravo III. It's a heavier boat than yours, but it moves beautifully with that set-up. I suggest you swing over to the Chaparral Owners Forum @yahoo. There you'll find people who have one or the other of the set-ups. You're sure to get some advice from them. I have a different screen name there. Good luck and welcome to the world of Chaparral. Hy
 

ken226

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

I've been educating myself but i'm still a newbie at this. I've decided to go with the Volvo Penta drive rather than switch to Merc. So, in the late 90s Volvo and OMC cobra were essentially the same drive right?

I've already picked up a VP gimbal housing from ebay, installed it along with a new gimbal bearing, seals, exhaust and driveshaft bellows.

Would a Cobra SX drive fit my VP gimbal housing, would the shift cable and everything fit and work?
 

Don S

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Yes, the SX or DP-S drives are what go on that gimbal housing.
 

proshadetree

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

I would look for a cheap donor boat and rob drive and then give hull away. Probably cheaper.
 

kmarine

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Nov 5, 2010
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

I say start looking for or boat. There are many insurance total loss watercraft out there. Find the correct colission damaged hull and swap parts. you can also sell any other good parts on ebay to offset cost. I do not know where you are from. I use a website crashedtoys.com they are in the midwest. There are other salvage yards allong with e bay or craigs list. the more you research the more options you will find. good luck.
 

HT32BSX115

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Dec 8, 2005
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10,083
Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Howdy,


Have a look on ebay. There's a zillion Mercruiser drives, engines, gimbals, etc there. There's a Zillion/3 (1/3) Volvo.

I bought my 1997 (122hr since new) 454/Bravo III setup out of a wind damaged boat for an even $5K locally on Craigslist............ I got everything "Firewall-Forward" ....

You could probably remove and sell the Volvo transom mount and plate easily for a fair amount of money......

When I removed my previously installed OMC King Kobra 460:eek: :facepalm:, I actually looked for a VP duo-prop and BB engine to replace it with. I never found one. I did find a LOT of Merc BBC/SBC/Bravo I, II, III engines, drives etc in the local area. (In fact, I did find a much newer 496MAG/Bravo III with under 100hrs for sale that I wish I had gotten instead!!)


ymmv



Rick
 

ken226

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Apr 25, 2010
Messages
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Ok, i found and bought a drive. Its a 98 Cobra SX with a with the 4.3 v6/5.0 v8 ratio, 1.79 i believe.

CobraSX.jpg


I was looking at the trim pivot shafts on ebay and the ones i see all look like cheap carbon steel, is that right? Wouldn't stainless be ideal for this?

If someone would be willing to mic the diameter of thier Volvo SX pivot shaft for me, id like to machine a couple on my lathe out of 316 stainless tubing.

It looks like the stock ones take a nut on each end to capture the trim rams, that seems like if the threads corroded, it would make the nuts a ***** to remove later. I will drill and tap each end of the shaft to take a large diameter stainless button head bolt to hold the trim rams onto the shaft, that should keep water out of the threads and prevent that, right?
 

Bondo

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

id like to machine a couple on my lathe out of 316 stainless tubing.

It looks like the stock ones take a nut on each end to capture the trim rams, that seems like if the threads corroded, it would make the nuts a ***** to remove later.

Ayuh,... You'll need Bar stock, not Tubing....
The external threads work just Fine...
SSteel shaft, with chrome plated Brass nuts.... No galling that way...
 

Don S

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

What are the numbers on the tag on the other side of the drive.
There are two different types of pins used on those, some had E clips, and had rubber and nylon bushings.
 

ken226

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Apr 25, 2010
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

I'm not sure, i actually don't have the drive yet. Thats the pic from the ebay auction. I didn't realize there were different types. I'll try to find out from the seller before he crates it up.
 

ken226

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

A couple more questions:

Are the Small block chevy engine mounts pretty much a standard size? I'm missing the parts of the front engine mounts that actually bolt to the block. I still have the parts that fasten to the stringers via lag bolts in place, but the part of the front mounts that attach to the block are missing. Will Merc or OMC front mounts fit, or do i have to get Volvo SX mounts?

Also, is there supposed to be a gasket between the drive unit and the gimbal/pivot housing. I found schematics for older Cobra drives that show a gasket, but Cobra SX and Volvo SX schematics don't show a gasket? All the gaskets I find for sale seem to be for older Cobra drives.
 

tbear1964

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Mar 4, 2007
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

My BIL has a 2005 210SSI with a 5.0/SX. Great combo and he has had zero problems with it. Good choice.
 

ken226

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Apr 25, 2010
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Shes all done, except for gettting the interior reupholstered. I just took the interior parts, cushions, seats, kick panels (if they are called that in a boat) and everything else that had upholstery on it. It ended up being about 20 pieces, and a local lady quoted me a grand to redo it all. I left it with her along with a depost for 400.00. Should have it back in a month or two.

It runs great, my 88 IROC camaro engine is doing great in there. I've take it to the lake about 6 times since i've had it running, without the slightest problem.

It hits 55 at about 5200 rpm WOT with a 23 pitch Tempest Plus stainless prop. My L98 IROC engine redlines at 5500 and makes peak HP at about 5200ish, so that seems about right. It also has a good holeshot, takes about 3 seconds to get on plane.

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TilliamWe

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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

Glad it's running well. How fast does it go when the ladder ISN'T dragging in the water behind it?! ;)
 

ken226

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Apr 25, 2010
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Re: Outdrive for 2000 Chaparral 200 SSE? w/pics.

I've considered getting a 24 pitch for days when its just me and the wife, and jusing the 23 for towing tubes, skiers and days when i have more people aboard. I'm not in a hurry for a 24 pitch, so when i spot a good deal on ebay i'll snag it.

Yea, i forgot the ladder for awhile. I spotted it down a couple hours later and put it back up.
 
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