Re: Prop dings and chips
This was my first year of boating, so you may want to listen to the veterans here. However, I had one prop rebuilt, replaced one prop this summer and the one that's still on the boat has a couple small dings/nicks in it about the size you describe (one a bit bigger). I simply grabbed a file and took out the rough spots. It seems to work just fine. I'll probably leave it alone until/unless it gets beat up a bit more and then we either repair it or replace it.
By the way, some good advice I received here was to always keep a spare prop on board in addition to the tools necessary to replace it. The one time I needed those things, they weren't on board. Now they're packed away ready for us - it's nice insurance.