Question on dropping lower unit on 2004 25hp 4 stroke Bigfoot

Chaps

Seaman
Joined
Nov 27, 2002
Messages
60
Anybody know how & where to disconnect the shift shaft on this motor? The upper end is pinned into a shifting mechanism that looks like a nightmare to take apart and the attachment point at the lower unit seems to be inaccessable as well. Lower unit is loose but can't disconnect the shift rod/shaft - help!
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: Question on dropping lower unit on 2004 25hp 4 stroke Bigfoot

This is one of the many diagrams in the OEM service manual for your motor. You NEED the manual if you are going to work on it.

Merc%2025%20shift%20release.png
 

Chaps

Seaman
Joined
Nov 27, 2002
Messages
60
Re: Question on dropping lower unit on 2004 25hp 4 stroke Bigfoot

Thanks Don. Its a friends motor who asked me to change out the impeller. Usually thats a no brainer not requiring a manual but this is a strange one. Your drawing somewhat confirms that the rod has to be disconnected at the top.
 
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