Ready to go together

CTD

Petty Officer 1st Class
Joined
Nov 13, 2002
Messages
234
Finally got all the floor and stringers and transom done, just finishing up on the built in ice box and floor storage. I bought this boat as a basket case, eng and outdrive were removed. Does anyone know the proper sequence to re install it. Its an OMC 800 4.3 v-6 IO in a 19 ft Chris Craft. Do I put the IO brackets on and then the engine or the other way around. I was planning on installing it before I install the top of the boat to get more room for working, although it was removed with the top on.<br />Thanks for your help<br />Dave
 

Winger Ed.

Chief Petty Officer
Joined
Mar 24, 2004
Messages
649
Re: Ready to go together

You're really going to need a shop manuel to do that right. There will be all sorts of things you'll need to reference in it before you're done.
 

CTD

Petty Officer 1st Class
Joined
Nov 13, 2002
Messages
234
Re: Ready to go together

Got factory manual, and parts manual. Dosn't say what goes on first but I'll be putting the transom brackets on first, then the engine, then hopefully the driveshaft and out drive. By then I'll know for shure what I should have done.
 

Winger Ed.

Chief Petty Officer
Joined
Mar 24, 2004
Messages
649
Re: Ready to go together

Originally posted by CTD:<br /> Got factory manual, and parts manual. Dosn't say what goes on first but I'll be putting the transom brackets on first, then the engine, then hopefully the driveshaft and out drive. By then I'll know for shure what I should have done.
You're on the right track. I've done a overhaul on several hulls that had Mercruisers but never a OMC.<br /><br />With the Mercruiser--- I figure they're similar--<br /><br /><br />1. You mount the brackets that clamp to the inside & outside of the transom.<br /><br />2. Set the engine.<br /><br />3. Adjust the engine's tilt with its mounts until a drive shaft tool* slides in and out through the gimbal bearing all the way into the adapter on your flywheel--(this adapter looks like a big rubber football with a splined hole in it for the driveshaft to fit in.) (20-30 trips in and out of the boat to check and adjust this fit is normal.)<br /><br />4. Instal the out-drive unit, and the driveshaft/U-joints will be properly alligned. <br /><br />*<br />Rather than paying about $300 for that special alignment tool,,,, I found a old dead outdrive and cut off its driveshaft at the U-joint yolk. I welded it onto a steel pipe. It fits exactly the same as the special tool, or the outdrive does, plus you can see around it to determine how to move your engine around for everything to align. Dunk the end of the tool in grease, try to push it in, pull it out and look at the grease pattern, adjust from there--- this will help alot.<br /><br />/////<br /><br /><br />The most critical part of putting it all back together is the alignment of the driveshaft as it goes into the ($150)hub on end of the engine's flywheel/crankshaft.<br /><br />If its out of whack,,,, you may be able to beat the outdrive onto its mounts, and run it a little while; but being out of alignment--- <br /><br />The pressure & strain will destroy your gimbal bearing, and possibly ruin that big giant rubber adapter on the end of the flywheel. <br /><br /><br />,,,, and the next bearing and/or adapter, and so on until its aligned properly.<br /><br /><br />Good luck, hope it helps.<br /><br /><br />Ed.
 

CTD

Petty Officer 1st Class
Joined
Nov 13, 2002
Messages
234
Re: Ready to go together

Thanks ed, do you think I could make an alignment tool on a wood lathe? Anyone have measurements for an OMC alignment tool.
 

Winger Ed.

Chief Petty Officer
Joined
Mar 24, 2004
Messages
649
Re: Ready to go together

Originally posted by CTD:<br />I could make an alignment tool on a wood lathe?
Sure. <br />It's not under any pressure, and you're not going to be prying with it. When the engine is lined up, the tool or outdrive just slides in.<br /><br />The last Mercruiser I did, since I was in a hurry, and had loaned out my homemade one, I wrapped electrical tape around a broom stick until it made a snug fit going into the splined hole of the engine adapter and gimbal bearing.<br /><br />In fact, For your early preliminary measurements, shove a broom stick into the adapter. Look at how it centers in the gimbal bearing. You can make a few fast adjustments to get it sort of close, then go to the more precise tool to fine tune it. <br /><br /><br />The best measurements you could use for your lath made tool is the inside of the splined hole on the adapter, and the hole in your gimbal bearing that supports the middle part of the driveshaft. And make it a few inches longer than the drive shaft so you can get ahold of it easily.<br /><br />You don't want a sloppy fit, but just tight enough so you can feel the sides of the two holes as the tool passes through them.
 
Top