Captain Ben
Seaman
- Joined
- Dec 15, 2009
- Messages
- 54
Replacing a starter for a 4.3L merc, off a 1988 Sea Ray w/A1
Purchased a Mallory starter. The Koreans (or Taiwanese.. can't remember which) in their great wisdom made the starter smaller and lighter

They reduced weight also by making a smaller housing for the main motor. In doing this, they altered the construction of the support (threaded) rod.
In the original merc, the rod (apx. M5 thread, 1/2" long) was welded to the back of the housing.
In the Mallory, the rod is connected all the way to the gear housing, and also acts as a connector for the gear housing and motor housing.
Good idea but..
The Mllory setup is about a 1/4" off in alignment for the bracket which connects to the engine block.
I understand this bracker to limit axial (right term?) torque effect.
I alos understand on a Chevy Blazer with a 4.3.. this bracket does not exist..
Options:
1. forget the bracket, it is a safeguard..?
2. custom bend the bracket (must take to someone else.. in a town (miami) in which i know noone, and everyone is a thief)
3. Purchase a new merc starter and hope the alignment is the same (too expensive/wasteful)
How do I feed this back to Mallory? I should mention i purchased the starter here on iboats.
Purchased a Mallory starter. The Koreans (or Taiwanese.. can't remember which) in their great wisdom made the starter smaller and lighter
They reduced weight also by making a smaller housing for the main motor. In doing this, they altered the construction of the support (threaded) rod.
In the original merc, the rod (apx. M5 thread, 1/2" long) was welded to the back of the housing.
In the Mallory, the rod is connected all the way to the gear housing, and also acts as a connector for the gear housing and motor housing.
Good idea but..
The Mllory setup is about a 1/4" off in alignment for the bracket which connects to the engine block.
I understand this bracker to limit axial (right term?) torque effect.
I alos understand on a Chevy Blazer with a 4.3.. this bracket does not exist..
Options:
1. forget the bracket, it is a safeguard..?
2. custom bend the bracket (must take to someone else.. in a town (miami) in which i know noone, and everyone is a thief)
3. Purchase a new merc starter and hope the alignment is the same (too expensive/wasteful)
How do I feed this back to Mallory? I should mention i purchased the starter here on iboats.