rebuilding on the cheap: my 88SPL

MAW31

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Here's the jist: got the 1995 SPL88 motor with an 18' CC boat. (first boat owned), after couple runs on the water, power was flat, inspection revealed a heavily burned piston. (see pics)

I got a line on a 1986 88SPL powerhead, 200 bucks. compression 105ish psi. swapped powerheads. It gets me around but rpms never get past 4200rpm with a std 15pitch prop, light gear and just me. (with clean carbs). It runs, but its got the tell-tale piston slap tick goin on.

back to the original 95 powerhead. the pictures show both cylinder sides.
all pistons are already 030 over, and I placed an 010 feeler gauge between piston and wall in pic, and later fit an 024 between 1 of em.

As I have far more time than money at the present time, I was intending to send the block to get bored to 040, get a set of 040 pistons, clean up the passages, grab a gasket set and reassemble. All with the hope of getting 140/150 psi from it and ultimately my cruising speed and reliability up again.

While I'm full aware that going cheap always has its perils, it would not be beyond me to simply hone and re-ring the 'good' side, get the charred side bored and refit with 040s. (yes, to save on cashflow).

I have not torn the motor down as of yet, but that'll be happenning tonight.

I guess the pertinent question is: Is there a ship-sinking hole in this approach thats obvious that I dont see. Is the motor itself past reliable overbore tolerance? etc.

thanks
 

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wilde1j

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Re: rebuilding on the cheap: my 88SPL

Not sure about your specific motor, but i think Wiseco makes pistons up to .050 over, if needed. First thing to do is determine exactly what caused the failure, or I can guarantee it won't be the first time. Then look to a place like this to keep parts costs down:
http://www.powerheadkit.com/Index2.HTM
 

MAW31

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Re: rebuilding on the cheap: my 88SPL

Thanks Jim,

That site is perfect! While I usually buy through iboats, I didnt see any pistons past 030.

Looks like a jump to forged wiseco either 044 or 064 are available. I'll keep that in mind when speaking with the machine shop.
 
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ezeke

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12,532
Re: rebuilding on the cheap: my 88SPL

Be sure to replace those water passage deflectors. The one I can see is blocking the main passage. And the other picture looks like its missing altogether.
 

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Faztbullet

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Re: rebuilding on the cheap: my 88SPL

All with the hope of getting 140/150 psi from it and ultimately my cruising speed and reliability up again.
Overboring will not increase the compression, it will increase the cc's slighty. The fresh rings/pistons and clearances will bring compression back to with stock operating spec's. The compression is in the squish chamber of the head, the 87 and newer heads are really open,so open you can install pistons backwards and install the heads and it run!!! You will never see 140-150psi from these heads. Also if you bore to .040 make sure you go up .002 on main jets, anything I repair over .020 gets rejetted. The only way to get your speed up is to increase hp, a stock 88 and a .040 oversize 88 still make 88 hp:D
 

MAW31

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Messages
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Re: rebuilding on the cheap: my 88SPL

thx Zeke, Faz, everyone...

I got a call from a guy tonight at 9pm that had a good condition 1986 110HP with 120psi all around including all electronics and the 5/16 carbs for a price that I could not say no to.

was a bit of a drive but I made the deal and I believe it was a good one.

my 88SPL rebuild is no more.

now, its more like a retro-fit. *smiles*

Guess I'll start a new thread as I'd like to use my 95 electronics on the '86...

Dang I just cannot sleep...
 
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