replacing stator,regs and trigger

frankie g

Petty Officer 1st Class
Joined
Nov 14, 2007
Messages
388
I have a 2004 Merc 150 carbed Saltwater series motor and blew them by hooking up my 3 batteries wrong. Well, I finally received my stator, regs, and trigger. its been about 6 weeks that they've been ordered. Had a mach. pull the flywheel for me cause I couldn't pop it, needed the special tool to get it off, and now I'm wondering if I have the right tools and common sense to install these parts. Anyone ever done these? I've done only minor work to my Merc. 2004 150 Saltwater carbed 2 stroke. water pump, stats, poppet, filters, plugs. not sure if I should venture in this repair. How hard can it be? am I crazy for doing it myself? will I disturb the timing by doing so? can I ruin anything else if I screw up ? Just trying to save, after spending all the $$$ on the parts
 

lprizman

Chief Petty Officer
Joined
Jul 9, 2009
Messages
440
Re: replacing stator,regs and trigger

I was in a similliar situation,,,after pondering it I bit the bullet and had my mechanic do it,,only to insure the warranty situation,,,if something happens it's on you,,meaning I had him get the parts and install them,,since you have the parts,,,I would have the mech do it,,just my $0.02

When I had my problem a guy on here said he could do it in 3' chop while on the boat,,maybe he will chime as will others with advice,,best of luck
 

duhn

Petty Officer 3rd Class
Joined
May 17, 2008
Messages
76
Re: replacing stator,regs and trigger

1st of all, you're gonna need a manual. My motor required a timing light and the ability to use it. Step by step from the manual, and it's pretty easy.
 

j_martin

Admiral
Joined
Sep 22, 2006
Messages
7,474
Re: replacing stator,regs and trigger

1st of all, you're gonna need a manual. My motor required a timing light and the ability to use it. Step by step from the manual, and it's pretty easy.

I agree. Installing all those parts and not doing a link n sync would put your powerhead at risk.

Working on that motor is pretty simple and straightforward. You need to understand basic mechanics, and have either a good feel, or calibrated torque wrenches to properly tighten things. (I have hands that can feel backlash that's hard to measure, and I use a torque wrench.) Given that, all the info you need, including proper adhesives and lubes, is in the factory maintenance manual.

hope it helps
John
 
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