Re: Rpm
For a 3cyl 4stroke 40hp, max rev should be 5500-6000rpm.
As for a propeller, the right one is the one that allows the engine to turn in the max rev range at WOT.... And that is done using a properly calibrated tacho (the dash tacho is not nearly accurate enough)... and trail and error. Merc have a prop calculator on their website, but that is a guide only. It will get you to a prop close to what you'll probably end up using, but needs to be verified suing the 'trial and error' method....
The table in the service book says around 8" or 9" of pitch, with a diameter of around 12-1/2"...
Chris.....