Re: spark plug gap on merc 90
Not sure surface gaps will work for that vintage of engine. Is it magneto powered?
Surface gaps carbon track across the insulator. Ignition systems that use them have to deliver high voltage very rapidly (like 10's of microseconds) so as to get the "shot" before it bleeds off across the track on the insulator.
I had an '89 tower with solid state ignition and it had them. I had the boat 7 years. Changed them out after 1st year and never again....didn't seem to have to.
Mark