Starter Clicks no Crank

Nitetymme

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Aug 15, 2021
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My 2007 Chaparral with 2014 Volvo Penta 5.7 starter clicks once with each turn of key, does not crank. I can feel the starter solenoid engaging but no crank. Starter is NEW, battery is fully charged. Old starter had the same issue as the new one but I was going to replace the starter anyway.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Start by cleaning all the battery cable connections at the battery, starter and block
 

racerone

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Dec 28, 2013
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History on the boat / motor ?----Any chance that motor has water in cylinder ?----Will motor crank with plugs out ?----Will motor turn at all.
 

Nitetymme

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Aug 15, 2021
Messages
24
History on the boat / motor ?----Any chance that motor has water in cylinder ?----Will motor crank with plugs out ?----Will motor turn at all.
Motor was replaced with new one in 2014. Used 3-4 times per year after that. Used once this year. Not much chance of water in cylinder. Crank does turn easily when turning serpentine belt. Motor will not crank at all with turn of key, only single (strong) click of the starter solenoid. No Rat tat tat tat tat sound like you'd get with a weak battery.
 

Nitetymme

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Aug 15, 2021
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Start by cleaning all the battery cable connections at the battery, starter and block
All cables have been removed and cleaned. Engine appears to turn freely manually. As stated before, starter is new, however exhibiting the same sympton as the old starter.
 

Lou C

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Nov 10, 2002
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13,056
remember DC electricity must travel in a circle (+)--->(-)
Therefore you should:
hook up a voltmeter to the large terminal on the starter solenoid with the battery switch on, is the large terminal that has the large positive cable attached to it measuring battery voltage?
hook up a volt meter to the yellow/red wire on the starter solenoid when someone turns it to start, what voltage are you getting there?
inspect battery terminals first if you use wing nuts on the battery terminals get rid of them, they will loosen and cause problems, use locking nuts instead or bolt on regular size marine grade batter clamps (what I did)
inspect the battery ground stud on the engine bell housing behind the exhaust hoses
if yellow/red wire voltage is lower than voltage at the large B+ terminal on the solenoid...
check the starter relay terminals
igniton switch, check for battery voltage at B terminal, (red wire) turn igntion on, check for voltage at the I terminal (purple wire), should be the same as batt voltage, then turn to start do the same check on the S terminal (yellow red wire)

there is also a large cannon plug connnector that connects the engine harness to the dash/gauge wiring, this has like 9 or 10 terminals, you may have to gently pull this apart and check for corrosion inside.
 

racerone

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Dec 28, 2013
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The click indicates the solenoid is moving.-----So you have a bad solenoid ( contact disc), bad connection or bad starter.----Have battery load tested.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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All cables have been removed and cleaned. Engine appears to turn freely manually. As stated before, starter is new, however exhibiting the same sympton as the old starter.
how clean? need to be clean enough your mother in law would eat off them. as in 150 grit sand paper

did you clean the block where the ground bolts to?
did you clean the battery terminals?
did you clean the starter mounting pad?

are the cables showing any corrosion under the insulation? if so, replace the cables.

two starters doing the same thing means is most likely is not a starter. The only two highely probable things that would cause what you have is a bad battery or bad connection/cables
 

Nitetymme

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Aug 15, 2021
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it appears I had a bad connection in one of the battery leads connecting to the starter. All is well. Thanks for all the help
 
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