Stator shorted to GND '78 115

77_starcraft

Seaman
Joined
Oct 8, 2007
Messages
55
Can a shorted stator be repaired. the wires entering the stator are OK.

Does the flywheel come off easy enough to take a quick look at it?

After inspecting and testing the charging system I found a defective rectifier. So like an idiot I installed the new one and fired up the motor. No charge, same story. I removed and tested the diodes in the new rectifier and they appear open. The stator seems intact at 1.2 ohms but the yellow/Grey side is shorted to gnd. The red + wire is good to the solenoid post (batt).

Looking at the construction of a bridge rectifier with the stator taps grounded, there shouldn't be current through any of the diodes.

Only a reverse battery connection should over current the diodes. Worst case is if an opposite pair of diodes went the stator would have 12 amp through it possible melt some insulator material allowing a short to the engine block.

Trying to do a weekend lake trip tomorrow and may have to just go without a charging system.
 

guy74

Senior Chief Petty Officer
Joined
Jul 12, 2007
Messages
794
Re: Stator shorted to GND '78 115

Thats exactly what happened on my 1988 60hp johnson last year, quit charging and when I tested the stator one of the yellow wires was shorted to ground. Looking at the stator after I removed it you could tell that it had been overheated. I replaced it with a CDI unit from Iboats, work good ever since.
 

77_starcraft

Seaman
Joined
Oct 8, 2007
Messages
55
Re: Stator shorted to GND '78 115

I retested both old and new rectifiers with a different multimeter (w/ diode test) and both are fine. DOOH!

bought the wrong part, dang meter. needed a stator from the start. As a electrical engineer I should have know beter to test the whole system and understand the real issue before throwing parts at it. geez...
 

77_starcraft

Seaman
Joined
Oct 8, 2007
Messages
55
Re: Stator shorted to GND '78 115

I removed the flywheel and stator for inspection. bench tested the stator and it is not shorted to it's laminated core. no signs of burns or damage. time to reinstall and test on the motor again. someday. would be nice if it was light outside and less than 100 degrees.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: Stator shorted to GND '78 115

What was your original problem? An undercharged battery?
 
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