Suzuki DT9C 1987 or 1988 Oil leaks from reservor cap

w2much

Lieutenant
Joined
Jun 22, 2005
Messages
1,292
New to me engine in beautiful condition except for leaking oil. Looking at the parts diagram everything seems to be correct and in order with my motor. Problem is I can not lay it down, on its side or even carb up position without it leaking oil out of the reservoir cap. It fits on well enough but seems to me should have an o ring or something. I tried n o ring but then the cap does not seat and oil leaks , same problem. Is this a common issue with these motors .? Makes a mess anytime it is transported unless fully upright
 

Angler 204FX

Cadet
Joined
Apr 19, 2012
Messages
8
I had a similar issue with a Mercury 150 leaking oil from the reservoir when the engine was tilted up. There was a hairline crack in the cap that you couldn't see with the cap off, but when tightened down would open up enough to leak.
 

w2much

Lieutenant
Joined
Jun 22, 2005
Messages
1,292
I applied a couple of O rings to the neck of the cap and problem solved.
 
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