take a look at this pic and give me an opinion please

32251

Petty Officer 3rd Class
Joined
Jul 14, 2009
Messages
85
I am working on a 70s Mercury 9.8 lower end. I have to swap the short shift shaft for a longer one in order to make this lower end work for the motor I have. Swapping the shaft is no problem, but if you look at the pic you will see that the mating surface for the lower end is boogered up pretty bad on the front tip of it. Looks like there was some kind of a sealant or something that had been gooped on it before in order to get a better seal there. I cleaned it off. Any suggestions as to how I can get as good a seal as is possible with this peened over metal. Whoever was working on it before me must have been hammer happy, or they stuck a chisel in there to crack open the lower. That is just a wad of paper towel stuck down in the shift shaft hole to keep dirt and stuff out. Any advice is welcomed except "it won't work"!! It has to work...this is the only lower unit housing I have. Thanks.
 

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Laddies

Banned
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Re: take a look at this pic and give me an opinion please

Almost any brand of epoxy putty will do the job.
 

Yepblaze

Lieutenant Commander
Joined
Jun 1, 2001
Messages
1,686
Re: take a look at this pic and give me an opinion please

Looks like someone had a problem removing it at one time.

It doesn't have to seal, so just give it a try and see if it's worth making look pretty again.
 

32251

Petty Officer 3rd Class
Joined
Jul 14, 2009
Messages
85
Re: take a look at this pic and give me an opinion please

Thank you. I did not know if the seal was SUPER critical or not. There is a tiny amount of the flat surface left there so maybe it might seal. I will go with the epoxy putty or maybe use some JB Weld to form a new ledge.
 
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