Test starter windings?

BuzzStPoint

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May 27, 2009
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1970 Chrysler 55hp.

Starter may be totally toast..

Ran the outboard WOT with the starter fully engauged for a period of time... Needless to say it didn't turn over after I got to my fishin spot. But being an old motor a rope on the flywheel plate worked well.
I tore the starter apart tonight and found 1 brush. The other was gone.. Probably all the dust that fell out.

Before I order a brush kit.
How do I test the windings of this starter motor?
 

Jiggz

Captain
Joined
Oct 23, 2009
Messages
3,909
Re: Test starter windings?

Need a "growler" to test a starter armature. If the commutator is still in good shape and not melted down, it is still probably good. Just clean it thoroughly including between the copper bars.
 

BuzzStPoint

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1,003
Re: Test starter windings?

Well the communicator and armature "look" good.
The outside case windings, "look" good as well. Just dont know how to test them or if I can.

I'd rather spend 25 bucks on a set of brushes then 75-100 on a starter.
 

Jiggz

Captain
Joined
Oct 23, 2009
Messages
3,909
Re: Test starter windings?

I'm with you on saving. I'll go ahead and gamble $25 bucks and if it doesn't work, well keep the brushes for future use or re-sell them. But you also need to find out why the starter pinion didn't disengaged after the engine started.
 

BuzzStPoint

Lieutenant Junior Grade
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Messages
1,003
Re: Test starter windings?

Ignition switch is the reason it stayed engaged. I broke the key, so I just stuck the end of the key in and turned with a screw driver. But something must be sticking inside the switch for it not to spring back to the run position.
 

BuzzStPoint

Lieutenant Junior Grade
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Messages
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Re: Test starter windings?

It lives!!!
After an auto store bringing in the 4 brush kit just to compare. We found the brushes to be small.
So every auto store, and marine store around, even an electric motor repair shop, nothing could be done...
I took a nap and then it hit me...

You said the communicator could have melted. What if the solder joints melted on the brushes.
So I grabbed my soldering iron. (Don't use that.. Simply wont get hot enough)
Then I grabbed my propane torch. Soldered the brushes then to the windings tab.

Put it together and IT CRANKS!!!
I may actually have this think on the water for this sunday.. Fireworks on the river... No more sitting with the 6000 land lovers on the banks and the riverfront.
 

Jiggz

Captain
Joined
Oct 23, 2009
Messages
3,909
Re: Test starter windings?

Many people don't realized this but the brushes although they are categorized on how hard they hard, can be easily shaped to fit. A 180 grit sandpaper for a starter and 400 grit to smooth it will do the trick. However. if it's already working as long as the brushes are not too short, it should be OK.
 
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