Re: thermostat question
I have the exact same occasional issue with my 1999 VP 5.0 GL. About 2x per season I have to pull the T-stat, hit it with a heat gun to open it up, let the grit fall out of the seat, and reinstall. At about $1.98 each I buy T-stat gaskets by the dozen so I have extras laying around LOL...
But it is kinda annoying.
Mine also looks like it gets propped open by tiny little slivers of rust. I know it's time to open it up when my idle starts to stumble and I realize my gauge won't go past 120. After a quick cleanout my gauge shows a happy 165-ish and it runs great again.
I'm pretty sure it is rust flakes coming from the walls of the motor (mine has always been a freshwater boat, and is raw water cooled...but is now 12 years old). And I agree it takes a VERY little opening to prevent this motor from reaching operating temp...but I've found this more commonly a problem in the early season when water temp is in the 50's. When our water temp gets to 80-ish degrees mid summer I think the motor is able to warm up quicker and the t-stat can therefore open enough to flush itself out...I rarely need to do this in mid-summer, it's usually an early spring exercize.
If there's a cure or a prevention, it seems a couple of us are interested. But I'm guessing by the sound of crickets thusfar there is not a cure beyond a new motor, new risers, new manifold...etc. T-stat gaskets are much much cheaper LOL...
Any chance this is a possible disadvantage of dry storage? I never use antifreeze for storage...I always just drain it dry for winter...so the rust scale inside maybe dries and flakes off when water passes thru again in spring? I'm totally guessing...and obviously I dno't know how original poster stores his rig...