Trim Tab Removal

denblaq

Cadet
Joined
Dec 13, 2012
Messages
14
Well I have a manual and want to drop the L/U on my 1963 Merc 500 50hp and check out the impellor. So the first thing I try to remove is the trim tab. Going by the manual I look in the access hole to loosen the allen head screw that holds the trim tab in place and what I see is what appears to be an allen head that has been rounded off. So I fiddle with the trim tab and find it is not so tight, in fact I can rotate it about 30 degrees either way and the allen head or whatever it is also rotates. In fact I cannot figure out how I would get the allen head out even if it was not messed up. The darn thing has a diameter larger than the access hole. Does anyone know what the size of the allen head is suposed to be i.e., 3/8" or what ? I could cut away a section of the L/U with a dremel to get at the problem but that would be a last desperate act. Has anyone encountered this before ? Help !
 

ENSIGN

Lieutenant Junior Grade
Joined
Jun 21, 2009
Messages
1,179
Re: Trim Tab Removal

The allen size is 3/8 inch,if it's rounded off I would suggest drilling a series of 1/4 inch holes around the center of the trim tab.This will weaken the zinc so you can snap it off.Another possibility is to drill the head off of the allen bolt.
 

carholme

Rear Admiral
Joined
Sep 4, 2010
Messages
4,845
Re: Trim Tab Removal

The last one i had a problem with, I drilled the head off, allowing the trim tab to drop out. I also have an old screwdriver with the sides ground to a sharp edge which will just fit the insert. Then, a light tap with a hammer is usually enough to wedge it in to hold the screw, and turning the trim tab to remove it. If it feels tight, give it a good soak overnight with penetrating oil.

Gerry
 

denblaq

Cadet
Joined
Dec 13, 2012
Messages
14
Re: Trim Tab Removal

I took your advice and drilled out the allen bolt and the trim tab dropped right out but it took awhile, those bolts are tough. Dropped the L/U and checked it out. Everything looks o.k. but I will change the impellor even though it looks good, no cuts or any damage. Overall a pretty simple process. Thanks for your help.
Regards, Denis
 
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