Trouble with lower unit 75 horse Mariner

starkyb

Petty Officer 1st Class
Joined
Apr 21, 2007
Messages
217
I am having trouble reinstalling lower unit after a shift shaft seal repair on my 1988 75 horse Mariner. When I put the LU in neutral and throttle from the control box in neutral the lower unit will not go all the way up. when I put the throttle in forward it pops right in but now the prop spins freely when control box is in reverse and feels like forward when throttle is in neutral. Could it be that I need to adjust the shift cable position with the brass barrel so that the teeth line up correctly? Extremely frustrating!!!
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,780
Re: Trouble with lower unit 75 horse Mariner

The book says otherwise, but big guns on here, and this little pee wee, like to set the shifter in the lower unit to F where prop ratchets in the free flow direction but offers resistance when turned in the direction that the prop turns to move the boat forward. Then set the shift lever on the Remote control to F. The reason for this is in the next paragraph and if you were using N, you couldn't do the alignment....would have to turn the crankshaft which is much more awkward than turning the prop in F gear.

Assemble your lower unit and when you get to the last inch, the splines of the shifter should match and with your hand on the prop, rotate it until the drive shaft splines line up and the LU fully mates to the mid section......be sure that your water tube is in the bottom of the powerhead.

Then, with the two sections fully meshed place the shift selector in N and ensure that the prop rotates freely in both directions and then while slowly rotating the prop and slowly moving the shifter into R, the gears mesh and the prop offers resistance to turning in BOTH directions. (Reverse gearing is composed of square gears that have to line up before the shift can occur....unlike F which aligns itself. If you force it you will damage your shift linkage.) Then button her up...

Mark
 

starkyb

Petty Officer 1st Class
Joined
Apr 21, 2007
Messages
217
Re: Trouble with lower unit 75 horse Mariner

Thanks for the tip I will try that when I get home today. The biggest problem I had is getting the upper shaft to match the lower shift shaft because there didnt seem to be any give in either one. I did discover that I may be able to slightly change the position of the upper shifter by detaching the shift cable and twisting the brass barrel just enough without changing the gear. Is this assumption right? I would have tried it but I haven't had time to try it this morning.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,780
Re: Trouble with lower unit 75 horse Mariner

Thanks for the tip I will try that when I get home today. The biggest problem I had is getting the upper shaft to match the lower shift shaft because there didnt seem to be any give in either one. I did discover that I may be able to slightly change the position of the upper shifter by detaching the shift cable and twisting the brass barrel just enough without changing the gear. Is this assumption right? I would have tried it but I haven't had time to try it this morning.

I just grab the female fitting coming down from above with a pair of pliers. If there isn't enough slack in the shifting system, I move the shift lever on the engine or control box till I can get it lined up....but we are only talking about 10 degrees or thereabouts...not a lot.

Mark
 
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