Volvo 8.1 GI, Broken spark plug, what now?

jgerardi

Seaman
Joined
Feb 27, 2019
Messages
61
I asked a question in another post but im reposting because I have a new issue.
I have a 2007 Chaparral with an 8,1gi engine. The other day i was coming back to the dock and running the boat quite fast. About half way the boat seemed to loose power and the speed dropped considerably. Then it just went back up close to normal speed but didnt seem to be running as smoothly. When i got into the marina, i was moving at idle speed and the boat seemed to be running quite rough. It seemed as if it was mis-firing.
I started the boat and it was running quite rough. I could also hear a knocking/ticking noise from the port side rear of the motor. I unplugged each spark plug one at a time to see if it had any effect on the engine. They all did except for the port side rearmost cylinder. I removed that spark plug and the ceramic and electrode were gone and the ground electrode was bent. All of the other plugs were fine. I was thinking perhaps a piece of carbon had broken off and hit the plug. I replaced the plug and it still runs the same.
I am going to take it out of the water today and do a compression test. Im thinking a bent or stuck valve or possibly a hole in the piston. When the boat is run, it stinks badly of gasoline and you can hear the knocking sound in the exhaust. The boat was not burning any oil or blowing any blue smoke. Hopefully removing the valve cover will show it is a bad valve in which case i can have the heads rebuilt. Im praying the broken electrode did not trash the inside of the cylinder.
My question is has anyone ever had a similar issue? Does anyone have any helpful ideas on taking the heads off or diagnosing this?
 

Bondo

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Apr 17, 2002
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71,214
Ayuh,..... Welcome Aboard,..... Sounds like severe detonation, probably caused by a lean condition,.....

Pull the fuel filter, 'n examine it's Contents, for anything but clean fresh gasoline,.......
 

alldodge

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Mar 8, 2009
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42,892
Agree, sounds like detonation for a lean fuel condition. Do the compression test and afterwards, pull the injectors and send them out to a good "marine" injector place for cleaning and flow testing
 

QBhoy

Fleet Admiral
Joined
Mar 10, 2016
Messages
8,348
Hi. Unfortunately what you have described tends to be a result of a certain chain of events.
Might I ask if you have ever had water taken into the engine by perhaps means of bad exhaust manifolds or risers ? Occasionally when this happens you will find that afterwards a valve might get slightly damaged or out of alignment, then soon after will fail. It then tends to either hit the spark plug and/or cause damage to the piston crown.
I hope it’s not the case, but it’s been quite common in my group of friends recently.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Jul 23, 2011
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50,608
spend $8 and get a bore scope camera for your phone (amazon)

look in the cylinder
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Jul 23, 2011
Messages
50,608
Google search has them starting at $3

https://www.google.com/search?q=bor...m=shop&prmd=sivn&tbas=0&tbs=vw:l,p_ord:p,mr:1

I picked up 3 from amazon on a sale at $8 each a year back. I have one in each tool box..


hhttps://www.amazon.com/Endoscope-Camera-Waterproof-Adjustable-borescope/dp/B078926W9N/ref=mp_s_a_1_2?keywords=endoscope+camera&qid=1559388717&s=gateway&sprefix=endos&sr=8-2

ttps://www.ebay.com/p/Waterproof-7mm-LED-Android-Endoscope-Borescope-Snake-Inspection-Camera-Scope/14017950261
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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50,608
Remember the old saying you get what you pay for

keep in mind its also a 7mpi camera (from phones developed over 5 years ago) that cost about $.75 each in lots of 1000, and its bundled with micro LED's wired with $.40 worth of copper wire and molded in $.10 worth of urethane. I would expect it to be $8 and the manufacturer still making about $5 after expenses.

while you do get what you pay for, they work better than the borescope at work that was $600 8 years ago and I didnt feel bad when one got damaged.
 
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