Volvo Penta 3.0 serpentine belt tensioner broke?

Kingfam3

Cadet
Joined
Jul 27, 2010
Messages
22
I recently had to remove the belt on my 2001 volvo penta 3.0GSP-A so I could remove some remaining pieces of impeller that were wedged in my circulating pump housing, in doing so I discovered that the 1/2" drive slot was broken (port-side facing)...when I read the steps in the SELOC manual on releaving the tension, it makes it sound so simple "loosen the tensioner pulley bolt, then insert a 1/2" drive breaker bar and "swing" the pulley up to loosen the tension" wasn't so easy, and nothing seemed to "swing" as much as I would have hoped, and the broken square hole made it much more difficult and I basically had to relieve the tension by pulling the alternator.

once everything was complete and put back together, i managed to man-handle the belt tensioner enough to slip the belt back on, but now there is about an inch and a half of play, and if I push down on the belt with moderate force, the tensioner pulley swings up the whole way...not good because now obviously I have a lot of belt slips and squeals, and a new symptom of pretty rough idleing (once up on plane squeals pretty much stop and engine sounds great) but not putting the boat back in the water til I have sufficient tension.

could rough idling also be caused by a bad tensioner? If i can figure out how to force the tensioner back enough without using the square breaker bar slot should it stay there? Can't seem to find enough information on how these 2000+ auto belt tensioners are supposed to work, but I know mine isn't doing a very good job as it had previously done before I touched it.


Have a new tensioner getting shipped today, but was thinking maybe a ratchet strap around something outside of the boat and a few clicks at a time would pull that tensioner back far enough to hopefully "reset" itself so I can get on the water this weekend but don't want to waste my time if the consensus is that the tensioner is just junk and a new tensioner is the only thing that is going to fix it...just seems like there should be a way to "unlock" these auto-tensioners, and then "lock" them to supply adequate tension after you have done what you need to do and have the belt back in position.

any thoughts or tips for replacing this tensioner pulley or comments about rough idling? biggest pain is my back seat is not removable and i have about 5 inches between belt and seat and the absence of leverage is a HUGE disadvantage...
 

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wkb2460

Petty Officer 2nd Class
Joined
May 4, 2008
Messages
146
Re: Volvo Penta 3.0 serpentine belt tensioner broke?

There is a little pin sticking out behind that tensioner that needs to be aligned before you put the belt on. You may not have that aligned. It could also be a bad tensioner.

I broke mine before and used a large pair of channel lock pliers to relieve the tension and get the belt on. If not, you may have to wait or the new one
 

Kingfam3

Cadet
Joined
Jul 27, 2010
Messages
22
Re: Volvo Penta 3.0 serpentine belt tensioner broke?

yeah, pins definitely lined up...maybe it's a combination of the boat sitting for the last 2 years and me tweaking belt tensioner while working on the engine that I just compromised it's mechanical fortitude...guess I'll have to spend this weekend on land...:( shoulda paid for the next day air, lol
 

Kingfam3

Cadet
Joined
Jul 27, 2010
Messages
22
Re: Volvo Penta 3.0 serpentine belt tensioner broke?

Got the new tensioner, and imagine that, broke just like the last one did....

anyone else have these problems?? Maybe this is why the 3860091 part number has been superceded...just wish I knew what the new part was, if it was better, and if there is an easier way to get some adequate tension on this belt because it's still slipping and i'm running out of season!
 

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