What is bolt & spring under stator plate for? Converted 9.9 to remote control.

Well Then

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Converted a 1990 Johnson 9.9 Sailmaster from tiller control to remote control. The factory throttle kit included a bolt/screw & spring to be put "in the threaded flange underneath the stator." This is on the starboard side of the engine & toward the rear. Need instructions on what the setting should be & what it is for in the first place. I have the factory manual, and so far I have found nothing about it. Also no instructions in the factory kit. Thanks
 

F_R

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I suspect it is the spark advance limiter. Check your manual for timing instructions.
 

Well Then

Cadet
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Thanks. Sounds like a good clue. So far I have read all of Section 3 Ignition and Section 8 Electrical. Haven't found anything about it yet. It is the correct factory manual. Will check hands-on to see what's happening. More ideas ? Leroy's Ramblings, can you chime in? Thanks all.
 
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Well Then

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Red arrow points to the screw. This view is of the starboard side, rear area. Looking up under the flywheel.
 

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F_R

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Looking at the parts list for the kit, it appears it is an idle speed screw. In that case, you would adjust it for the desired idle RPM when control is at idle position.

That's why it isn't in the engine manual----it is part of the accessory kit. You should have gotten instructions with the kit, but obviously you didn't.
 
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Well Then

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Ah, yes. I have the instructions, and I see the label for Item #14 is "Screw, Throttle Stop."
I found a reference to it in the manual - Section 1, General Information, page 1-39 Line 6, Photo 8. There is not much detail on the adjustment. The tiller throttle cable adjusts the idle by rotating the ball trunion to lengthen/shorten the cable going to its attachment point. The remote control throttle cable also has a similar adjustable trunion, so I don't see why the same method is not used. I think I read instructions somewhere to adjust the trunion for correct idle speed.
I think the whole procedure would go like this:
Before beginning set the new Throttle Stop Screw so it is not interfering at all with the carb or idle adjustment. It should not be touching anything until after Step 10 below.
1. Remove the Shift Cable & make sure the transmission is in Neutral.
2. Remove the Throttle Cable from its attachment pivot pin.
3. Let the spring loaded pivot pin freely come all the way toward the closed idle position.
4. Adjust the Throttle Cable Trunion so the cable end slides directly over it's attachment pivot pin, so the pivot pin does not move at all. Close the cable end clip.
5. Follow the instructions for "Synchronization and Linkage Adjustment" on page 1-38. It's also called Sync & Link. It's described as follows:
6. Attach the "Throttle Shaft Amplifier" (a clip with a long straight wire) to the throttle shaft.
7. Open the throttle with the remote control until the throttle shaft just begins to move.
8. The single line mark on the Cam should line up exactly with the Roller (cam follower).
9. Back out the Follower Adjustment Screw until the throttle shaft is closed completely, then advance it until the throttle shaft just begins to move.
10. At this point the throttle cable trunion setting is allowing the spring loaded attachment pin to come all the way home, and the Sync & Link adjustment for the spark advance is set.
11. Now set the new "Throttle Stop Screw" at a guess point, so it is just raising the idle enough to let the engine warm up in gear, unencumbered in open water.
12. Set the idle as described on page 1-39 -- 675 RPM, then full throttle for a minute after warmed up, then back down quickly to 700-800 RPM & into Neutral -- engine should continue to run smoothly. If it stalls or backfires the Idle Mixture is too Lean; see carb mixture in Section 2. (I don't know what the symptoms would be to change the Throttle Stop Screw unless the RPM are now way off the 675 +/-25 in-gear spec.)

I assembled this procedure, so if I missed anything or something is wrong, please let me know. Wouldn't want to post incorrect information. Thanks.
 
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Well Then

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Photo from the manual page 1-39. General instructions are on pages 1-38 & 1-39. Screwdriver is on the added Throttle Stop Adjustment Screw.
 

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