wiring esa like a merc

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Can someone give me the wiring? I have a 91 5.7 omc.I've read about this but can't find the post with the wiring diagram. Thanks.
 

chiefalen

Captain
Joined
May 18, 2008
Messages
3,598
Re: wiring esa like a merc

Don S posted about this wiring fix. Search his posts.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: wiring esa like a merc

can you post which igntion system you have or post a picture of the distributer?
points,EST,prestolite or the spit fire?
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

I upgraded to a regular chevy(marine) distributor with external coil.I've read that the esa will not perform correctly with this done.I've tested the micro switches and they all work but the engine doesn't stumble when I activate the switch with the roller.My rpm's are around 600 or less and I'm still having issues shifting out of gear into reverse or reverse into nuetral.It shifts great with no load .I can't find Don's post on the wiring like a merc.Thanks
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: wiring esa like a merc

I upgraded to a regular chevy(marine) distributor with external coil.
That still doesn't answer the question of what type distributor it is.
No such thing as a "Regular" distributor. Can you post a picture of it, inside and out (cap)?
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

It's a prestolite that was converted from points to electronic(petronixs).Sorry I forgot what I had done.I completely rebuilt or replaced everything on the motor and couldn't remember. Thanks
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

I just tried jumping the blue and black wires from the esa module and it didn't do anything to the idle... I think I found the procedure in the faq page....but I think I might have a bad Esa module.It has 12v and the switches all seem to ohm out but no cut-out when the roller is activated.
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

If anyone can tell me about wiring it like a merc ,please let me know!
 

gdombroski

Petty Officer 2nd Class
Joined
Sep 18, 2007
Messages
134
Re: wiring esa like a merc

wiring esa like a merc
What exactly does that mean.

First Assuming most have same wiring, mine are 5.8L's. On the negative side should be two grays. One to ESA and other to Tach and a black to points. On positive side should be two wires a striped, I think purple/red that is the resistor and measures 7-8 volts when running and a solid color ignition that measures 12 volts when starting. At the ESA 2 pin connector one grey from coil and other constant 12volts. Make sure ground from 4 pin is solid. If you are wired this way and ESA doesn't react when you manually flip large switch then its a good chance ESA is fried or the 2 pin connect not solid. Normally a fried ESA will prevent engine from starting.

If all that checks out. 1.) Did you install the resistor/diode fix that Pertronix recommends for OMC's. 2.) When you installed the pertronix did you bypass the resistor wire so that 12v goes to the coil and connected the red pertronix lead to positive coil? 3.) Is the coil still stock 1.5 ohms and did you by chance upgrade to flamethrower?

If you didn't do #1 you burnt out your ESA. Replace with CDI electronics ESA as it is compatible with Pertronix Ignitor and doesn't need the resistor/diode fix. #2 & #3 will also burn out ESA, OMC or CDI. If you bypassed resistor and/or upgraded coil then both negative voltage and amperage have increased and will burn out stock ESA and require the use of a ballast resistor between negative coil and ESA. Have different addtional on this if interested.
 

chiefalen

Captain
Joined
May 18, 2008
Messages
3,598
Re: wiring esa like a merc

How does it run and shift without the esa??

What rpms are you at idle in gear on the water?

Should be between 650-700, closer to 650 the better.

Shifting is best between those numbers.
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

Thanks for all the info everyone....I replaced the esa module and now it stalls like it's suppose too..Haven't had it on the water yet but I'm going to assume everything wil work now....The only problem I had was disengaging the gears and now that the esa is working,it should work...THANKS...
 

chiefalen

Captain
Joined
May 18, 2008
Messages
3,598
Re: wiring esa like a merc

Fried esa will do all sorta wierd stuff.

Mine it wouldn't let me go over 2500 rpm.

Shut the motor down.
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: wiring esa like a merc

I replaced the esa module and now it stalls like it's suppose too..
It shouldn't STALL at all. The esa module only cuts out half the cylinders for the split second it's coming out of gear. Even if it stays engaged, the engine shouldn't stall, only run ruough.
 

jamie950

Cadet
Joined
Aug 6, 2008
Messages
18
Re: wiring esa like a merc

Had the boat out last weekend.It shifted great but now it seems to stumble and vibrate abit when in reverse.I'm guessing now I have an adjustment to make.
 
Top