Wiring issues - need help

johndezman

Petty Officer 2nd Class
Joined
Oct 22, 2001
Messages
127
I'm in the middle of a project that is rapidly becoming a nightmare.....

Situation is a 1993 formula 31 pc that shipped from factory with twin 454 mercruisers and at some point, had those 454's replaced with 502's.

after having those 502's rebuilt, and digging deeper into what was needed to be sea worthy we find that a:) the temp gauges don't work and b:) the alternators are not being excited as there is less than 12 volts on that lead (voltmeter reads 10 volts).

further investigation has revealed that the harness has been canibalized at some point (presumably with the 454 to 502 switch) in that the main power and ground do not go through the large plug in harness. also some color codes "change" across the plug.

Yes I have wiring diagrams coming.

My questions are:

1.) is there any reason to believe there was a need to rewire a 502 (versus the 454 scheme)?

2.) are there any physical changes to the harness from mercruiser 454 vs 502?

3.) what are the chances that a simply inadequate ground would cause both the temp gauges and alternator malfunction?
 

wire2

Lieutenant Commander
Joined
Jun 25, 2007
Messages
1,584
Re: Wiring issues - need help

I'm not knowledgeable with 1 & 2 but can offer info for #3.

A temp sender is a variable resistor, i.e. the resistance changes with temperature. One gauge wire gets 12v from the harness, the other wire goes to the sender, which, by Ohm's Law, will drop some voltage, according to temp. The remaining voltage appears on the gauge, which is displayed in temperature. So, yes, it relies on a proper ground.
So does the alternator.
 

johndezman

Petty Officer 2nd Class
Joined
Oct 22, 2001
Messages
127
Re: Wiring issues - need help

regarding my question #1.....both 454 and 502 are carbed motors
 

Scottaye

Cadet
Joined
Jul 22, 2007
Messages
11
Re: Wiring issues - need help

you should have a nominal 12 volts at your alt. If not, check your battery/s.
 

johndezman

Petty Officer 2nd Class
Joined
Oct 22, 2001
Messages
127
Re: Wiring issues - need help

do have 12v at battery - actually at both batteries - house and engine start.

losing it somewhere in between, any idea on most common areas to look?
 

wire2

Lieutenant Commander
Joined
Jun 25, 2007
Messages
1,584
Re: Wiring issues - need help

Open any male/female connectors and look for signs of corrosion. Also follow the black wires to the block, make sure they're tight.
 
Top