Re: Alu prop's life
All metals do fatigue from being flexed, but props don't flex much. I have heard of at least one case of a blade snapping off without anything other than water making contact and I did myself see one aluminum prop with a very serious crack, right at the hub. However you never know the history in those cases. The best thing you can do to avoid that kind of thing(and other bad stuff) is to remove your prop periodically and give it a good inspection and maybe even have it checked at a prop shop(off season) and make sure it is installed properly. I wouldn't be surprised if a lot of those old aluminum props still in use, don't have the same amount of pitch they started with.