Intermintant Tach ? Evinrude V4 90hp

StingRay_90V4

Petty Officer 2nd Class
Joined
Aug 26, 2014
Messages
155
The tach on our boat seems to be an on and off affair. One day it will work all day. The next day not at all. And the next day maybe on and off a few times. So I guess my question is , is it more then likely a bad wire to the tach or off tghe rectifier ? Or more likely the rectifier itself being bad ? Also , were is the rectifier on a 94 ( 90 hp Evinrude V4 ) and what does it look like ?

Thanks
 

StingRay_90V4

Petty Officer 2nd Class
Joined
Aug 26, 2014
Messages
155
I will be trying to optimize my setup here over the next week or so. But it will be hard to do with out a tach. Does anyone at least know where the rectifier is located so I can check for a bad wire ? I would think a rectifier would either work or not... not so on/off like it has been the last week. But who knows... Any thoughts ?
 

emdsapmgr

Supreme Mariner
Joined
Dec 9, 2005
Messages
11,551
That year only the 88 had the rectifier. The 90 had the more expensive combination rectifier/regulator. It sits atop the block, between the cylinders, just under the flywheel. This is probably the device which is causing your tach problems. It is water cooled, so hopefully, the block is filling up with water and cooling properly so that the device works normally.
 

11YearItch

Cadet
Joined
Aug 4, 2014
Messages
7
The tach on our boat seems to be an on and off affair. One day it will work all day. The next day not at all. And the next day maybe on and off a few times. So I guess my question is , is it more then likely a bad wire to the tach or off tghe rectifier ? Or more likely the rectifier itself being bad ? Also , were is the rectifier on a 94 ( 90 hp Evinrude V4 ) and what does it look like ?

Thanks

I recently had the same problem with a 1988 V6 Evinrude. The problem was resolved by replacing the regulator/rectifier. You can determine if the problem is the regulator/rectifier by disconnecting the gray tach wire at the terminal and connecting it to the yellow wire that comes from the stator. If then the tach works the regulator/rectifier is defective and if the tach continues to be intermittent it is defective.
 

Cap'nHandy

Seaman
Joined
Aug 27, 2014
Messages
64
Cheapest and best approach is to TEST before replacing parts. Corrosion is the enemy, so unplug, clean, replug all connectors between the rectifier and tach. To test the cable, just use a length of appropriate diameter wire long enoug to bypass, or, remove the tach and take it back to where a test lead can be used. Careful about loose wires and spinning flywheels.

Bridge rectifiers have a pair of diodes. Think of these as one way gates for electrons. The stator produces alternating current ( + then - ) So the rectifier allows the + pulses to flow to the battery and blocks the negative pulses. The tach measures these pulses, kind of an AC frequency meter, So the grey wire of the tach typically goes to one of the yellow wires from the stator, or the yellow with grey stripe. You can swap sides, and put the tach on the other pole of the rectifier. ( usually matters not which stator wire you take the tach pulse from. ) It it works on one side and not the other - one of the diodes may be shot. Test the rectifier anyway - cheap and easy to do.

A simple volt ohm meter or digital multi meter can test these. Harbor freight sells a cheap one for like $4 - $5 on sale. I keep on of those in the car. Much better ones are $25 - $60, and great ones are $200 - $500. (Fluke) A mid grade one can last many years, but you only need the basics. Add in a DVA and you can troubleshoot most outboard electrical issues that may arise.

In my experience most intermittent electrical problems are - bad connections ( corrosion and flexing failures of the wire. )- failing components due to heat - and cold solder joints.

Hope that helps.

Blaine
 
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