Engine Cutting Off Above 3,200 rpm

dovek2003

Recruit
Joined
Mar 29, 2022
Messages
4
Hopefully someone has experienced this issue. My 1999 Mercury 250 EFI completely cuts off above 3,200 rpm. The engine wasn't taken out of the box until 2009 and has always been extremely reliable. Low hours considering the age. This issue started over a year ago. I have had two very reputable mechanics diagnose and repair the engine. Both have put a compression tester and show that a second before the engine cuts off the compression flutters then there is a major loss of compression. Compression is great at low rpm's. They have replaced the high pressure fuel pump, checked the low pressure fuel pump, replaced the diaphragm in the low pressure fuel pump, and replaced the battery cables. I am almost 2k into repairs and no solid diagnosis. Has anyone experienced this issue?
 

Scott06

Admiral
Joined
Apr 20, 2014
Messages
7,201
Mike, it’s Fuel pressure. Excuse me. Fuel pressure is what I meant.
Assumed so. Two thoughts would be to remove or replace the anti siphon valve in fuel line, and maybe run with tank cap open to see if fuel tank vacuum is an issue. I'm assuming that the fuel pump replacement/Diaphragm work didn't make any change?

Might be worth seeing if you are loosing power to fuel pump rig up a volt meter to see if there are current supply interruptions to fuel pump
 

dovek2003

Recruit
Joined
Mar 29, 2022
Messages
4
Assumed so. Two thoughts would be to remove or replace the anti siphon valve in fuel line, and maybe run with tank cap open to see if fuel tank vacuum is an issue. I'm assuming that the fuel pump replacement/Diaphragm work didn't make any change?

Might be worth seeing if you are loosing power to fuel pump rig up a volt meter to see if there are current supply interruptions to fuel pump
No change with pump and diaphragm replacement. The exact same issue persist. I will try your suggestions. Thank you for the advice!
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
43,370
Unplug the in-gear switch and see if it goes away
 

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