215 sundowner transom

todhunter

Canoeist
Joined
Sep 15, 2020
Messages
1,344
@Pmt133 did a great job. I spent about $10k - $11k on mine, but it was now several years ago. Another in-depth documentation thread if you want to read:

 

Pmt133

Lieutenant Junior Grade
Joined
Jan 6, 2022
Messages
1,077
Yes, Jay's is the one I read through dozens of times before I even thought of doing this. I should've linked that as well. @todhunter was immensely helpful for my project as well as his thread.

The only reason I linked mine is that its the same boat more or less. Dad did a few liberators back when he had the yard and those use the same hull as the santara. The sundowner was then based on those hulls. Those three are more or less the same. When I started gutting mine he was looking and said the construction was about what those were. His boss did all the glass work. He did the gutting. That being said, all boats are about the same.

If you have the room for it, pre tab the parts outside the boat. Its much easier.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
Staff member
Joined
Jul 23, 2011
Messages
51,496
I have been watching his searay video on utube, alot of good info just trying to process all of it
Go to the 3rd sticky at top of forum.

Start with link 14 (Frisco's thread), then go to links 15, 18, 2, 3, 4a and 4b
 

happy cruiser

Seaman Apprentice
Joined
Jul 28, 2023
Messages
31
Finally got a bit of time to get back to teardown slow and steady is gonna be my game plan lol, foam seems to be dry so far stringers are soft about 10" from transom gonna keep chasing and see where we end up. I definitely appreciate all the info I have received so far from you all and will post progress as we go and plenty more questions I'm sure lol cheersšŸ»
 

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happy cruiser

Seaman Apprentice
Joined
Jul 28, 2023
Messages
31
Is this normal construction of an engine beds and would i be better doing a solid block of some hardwood for the new ones?
 

Pmt133

Lieutenant Junior Grade
Joined
Jan 6, 2022
Messages
1,077
Laminated ply is stronger than dimensional lumber. I made mine by stacking sheets and gluing with tite bond 3 then bedding with peanut butter and glassing over with 3-4 layers of 1708.
 

happy cruiser

Seaman Apprentice
Joined
Jul 28, 2023
Messages
31
Laminated ply is stronger than dimensional lumber. I made mine by stacking sheets and gluing with tite bond 3 then bedding with peanut butter and glassing over with 3-4 layers of 1708.
The mounts were lag bolted in, wouldn't that just force the layers apart?
 

redneck joe

Supreme Mariner
Joined
Mar 18, 2009
Messages
13,095
The mounts were lag bolted in, wouldn't that just force the layers apart?
Predrilling is key. Drill a very tiny hair smaller than the shaft of the lag bolt. This allows the teeth of the lag to slice into the wood and hold rather that forcing apart.

Take a 3/4 board and run a screw into the thin edge without splitting it. Do the same with a predrilled hole and you will see the difference.
 
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