Evinrude 90HP won’t go over 2000RPM

Cameron119

Cadet
Joined
Oct 4, 2020
Messages
16
Evening everyone. Short back story. Had my 90 evinrude (E90eleuc) serviced last year was purring like a kitten. We were out tubing and all of a sudden after going in neutral to switch riders we can only go 2000rpm. I noticed one of the sides of the engine feels very hot to the touch, the other side is good.

Things I’ve checked
-throttle response seems fine, at full throttle the RPM is limited.
-spark is good on all 4 cylinders.
-Disconnected the thermostat wires and ran engine, same problem.
-removed the thermostat on the hot side put in bowl with boiling water and it opened. Cool water closed it.

I’ve read something about a neutral switch is that inside the actual OEM throttle beside the seat?

Any suggestions would be great
 

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jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
14,559
All the Cylinders getting fuel? If not, they aren't getting Oil. What do the Plugs look like?
As for Good Spark, is it good enough to jump a 3/8" gap?
Have you tested the Compression?
 

Cameron119

Cadet
Joined
Oct 4, 2020
Messages
16
When I pulled the plugs they were only slightly discoloured and had a very light brown coating, not hard carbon. We tested all 4 plugs one at a time and looked for spark and it looked good, the plug gap seemed quite wide, I’d say around 3/8.

As far as compression I won’t be able to check until I get back home on Monday.
 

Berdink

Chief Petty Officer
Joined
Mar 5, 2020
Messages
464
When I pulled the plugs ...clip... the plug gap seemed quite wide, I’d say around 3/8.
Are you saying the plugs had a gap of around 3/8?
Or that you used an adjustable spark tester and the spark jumped the 3/8 gap on the spark tester?
 

Cameron119

Cadet
Joined
Oct 4, 2020
Messages
16
Roughly 3/8” gap. I did not use a spark tester we pulled the plug and re attached the wire with it grounded on the power head to test spark.
 

saltchuckmatt

Captain
Joined
Jul 19, 2019
Messages
3,299
You said one side was hot...old school method, warmed up and fast idling...touch the top of the head where it meets the block, it should not be scalding. Port a few degrees cooler but not noticable to the human hand. Port side head have a two wire sensor? Tan wire and a white wire? Could be "slow mode"
 

jimmbo

Supreme Mariner
Joined
May 24, 2004
Messages
14,559
Roughly 3/8” gap. I did not use a spark tester we pulled the plug and re attached the wire with it grounded on the power head to test spark.
What was approx 3/8" gap? A regular spark plug has a gap of 0.030", 3/8" is 0.375", almost 13 times wider
 
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