Recent content by wire2

  1. wire2

    Prop shaft play

    I recently hit a big rock with the outdrive, alpha 1 gen 2. I have a replacement lower, gear lash seems minimal but there's ~.085" end play in the prop shaft. Should I be concerned? Should I be shimming to reduce it? Thanks.
  2. wire2

    Prop shaft removal, alpha

    So I recently discovered that when they lower the water level by 10" in a lake, it has the same effect as raising big rocks by the same amount. Punched a 1?" hole in the lower gear case, made a serious scrape along (but didn't break) the skeg, minor damage to ss prop, and bent the prop shaft. I...
  3. wire2

    Where's the oil getting out?

    I ran my 5.7 Alpha 1 on muffs 2 weeks ago, saw a purple sheen on the expelled water. Oil level showed low, I put a quart in. Took it for a short ride, checked, oil low again. It was overheated 1 time 9-10 years ago, intake was blocked by weeds and no alarm back then. So, I'm thinking head...
  4. wire2

    BIG o/b

    Have you guys seen this? http://www.trojanboats.net/wforum/viewtopic.php?p=28463&highlight=&sid=f658f33a9f17fddc794fe2e73095c7de
  5. wire2

    Setting timing on a 4.3?

    A friend's boat backfires a couple of times on acceleration from idle to plane. It's a '99 4.3 Volvo I/O in a Glastron 175, with low hours since new. He had the carb cleaned by a professional shop, replaced the fuel filter. The temp gauge goes to only 120? F on plane, so a new stat & gasket is...
  6. wire2

    Quicksilver Laser II doesn't fit an alpha?

    I have an alpha gen 2 outdrive, tried to put a Quicksilver prop # 48 16548-23 prop on it, and the blades hit the trim tab. The shell appears to be a bit too far back on the hub, as the machined recess is ?" out of the housing, and the bronze hub and aluminum shell were flush with each other. I...
  7. wire2

    Alpha Gen 2 question

    My outdrive has provision for a gear lube reservoir, (there's a ball bearing behind a maroon rubber seal), but there's only a hole in the transom assembly. (I bought the parts from different sources to convert from OMC stringer). Are the transom parts available separately? I see the plug on the...
  8. wire2

    What sets bellhousing height?

    I'm ready to bolt the Merc gen 2 bellhousing to my 5.7, then hoist it to the inner transom for connection and alignment. The main engine mounts are 3/4" NF studs set in rubber, and obviously will be used for fine adjustment. But what goes under the slotted bellhousing feet?
  9. wire2

    Shift plate differences?

    I need a shift plate for an alpha gen 2, for use with a 5.7 . Will one from a bravo work?
  10. wire2

    OMC to Merc with Seacast pt. 3

    Continued from pt 1 at; http://forums.iboats.com/showthread.php?t=225270 and pt 2 at http://forums.iboats.com/showthread.php?t=225271 I applied a layer of fibreglass over the Seacast transom inside, gave it a light sanding, then painted it and the engine bay floor with 2 part epoxy. Outer...
  11. wire2

    Simple thru hull exhaust

    After I posted pics of my headers, I got a question about the thru hull parts. I thought I'd post a pic in case someone else wanted to see. They're all home made, (I'm of Dutch descent :D), relatively easy to do. The shaft is milled flat inside the tube and holds a 3" round x 3/32" disk. The...
  12. wire2

    OMC to Merc with Seacast pt. 2

    Continued from "OMC to Merc with Seacast pt. 1" at http://forums.iboats.com/showthread.php?t=225270 I fastened another piece of laminate board inside for a form, then sealed the seams with spray foam as a precaution against leaks. The foam probably wasn't necessary. The laminate stops 2/3 up...
  13. wire2

    OMC to Merc with Seacast pt. 1

    I wanted to modernize my drive, pulled the stringer out and acquired alpha gen 2 parts to replace it. I discovered the plywood below the waterline was mush. Got it all out in ~3 hours. I made a 3-D template to mimic the Merc opening. Saves Seacast, saves a lot of cutting after. I mounted...
  14. wire2

    Marine alternators- sealed with mesh screens?

    Ok, I'm confused. I thought all marine alternators had to have very fine mesh screens on the vents to contain sparks from the brushes/sliprings. I'm seeing several listings for marine alternators on fleabay where you can clearly see the internal windings. Here's one described with many matching...
  15. wire2

    Recess opening in flywheel diameter?

    I'm fitting a new triangular drive coupling from an alpha gen 2 to my '84 5.7, with a 12" flywheel. I got around the lesser diameter with 3 new bolt holes in the coupler but now I see the raised edges of the rubber bumpers sit on top of the flywheel face. My recess opening is 5-7/8", the...
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