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  1. cajuncook1

    1972 2hp Gas tank assembly

    I recently bought a 2hp Johnson ( 2R72M ) outboard to restore. The inside of the gas tank has a bit of rust that seems come off with an initial finger wipe inside. What is the best way to clean the inside of the tank and keep it protected. Thanks, Cajuncook1
  2. cajuncook1

    1967 Evinrude 6hp drive shaft reinsertion problems

    I am having problems reinserting the drive shaft into the exhaust housing. Removed the lower unit to replace the water pump and now I can't get it back in. It would seem that would side back in without much difficulty. The drive shaft plate under the crankshaft seal gasket is getting stuck...
  3. cajuncook1

    Help: 6hp shift lever

    I am looking for a shift lever for a 1967 6hp Evinrude outboard model 6702S-E14920. I have looked on BRP website, but they want $125 for a piece of aluminum. I have emailed a bunch of outboard salvage yards but only 2 have responded and there selling a new part for $90. I have looked on Ebay and...
  4. cajuncook1

    HELP: Looking for a 6hp shift lever

    I am looking for a shift lever for a 1967 6hp Evinrude outboard. I have looked on BRP website, but they want $125 for a piece of aluminum. I have emailed a bunch of outboard salvage yards but only 2 have responded and there selling a new part for $90. I have looked on Ebay and emailed sellers...
  5. cajuncook1

    1965 Evinrude 9.5 Fuel lines

    I was changing out my fuel pump(the original is RIP), but want to change out the fuel lines going from the fuel connector to the fuel pump and fuel line going from the fuel pump to the carburetor. -I would like to install the alcohol resistant type. -what are the sizes of both? -can the fuel...
  6. cajuncook1

    1969 6hp complete powerhead.

    I was wondering what year span of motors will a 1969 6hp Evinrude powerhead fit or bolt on to? Thanks!!
  7. cajuncook1

    Help with repainting 1965 Evinrude 9.5hp

    Hello, I would like to paint the motor housing, lower unit, and hood. 1.Where can I find color description of an 1965 Evinrude 9.5hp? 2.What kind of paint would be my best choice? I'm new to outboard motor repair, but have managed to restore and repair 9.5hp with the help of the forum guys...
  8. cajuncook1

    Repainting a 1965 9.5hp Evinrude

    Hello, I would like to paint the motor housing, lower unit, and hood. 1.Where can I find color description of an 1965 Evinrude 9.5hp? 2.What kind of paint would be my best choice? I'm new to outboard motor repair, but have managed to restore and repair 9.5hp with the help of the forum guys...
  9. cajuncook1

    9.5hp(9522c) Evinrude overheating????

    Hey guys, Couple of months back I bought 9.5hp(9522c) Evinrude for a project motor(first time doing this). I have OEM service manual and bought some of the tools the forum members recommend for a beginners toolbox.:) This is what I have done so far. -Replaced Port side motor housing. This...
  10. cajuncook1

    What are useful tools for inexpensive outboard repair tool box

    Hey guys thinking about doing a repair/possible overhaul of an 9.5hp Evinrude project with my son. Without spending a dump load of money, what would you consider a must have list of tools for beginner to repair/rebuild an outboard? Your suggestions are very much appreciated!!!! Thanks!
  11. cajuncook1

    1968 Evinrude 6hp problem

    I have a 6hp Evinrude outboard motor model number 6802R. It starts up fine, but it requires faster speed setting to maintain idling and kills after revving up and coming down quick in neutral. It does rev up well and maintains good running speed but I have to come down slow to prevent the...
  12. cajuncook1

    1965 9.5hp lower unit question

    I have 1965 9.5hp Model: 9522 C( purchased for repair a project for my son and I):D. My question is.....will any lower unit from 9.5hp Evinrude/Johnson from the years 1964-1974 fit on my 1965 9.5hp motor? Thanks in advance for your time!!!
  13. cajuncook1

    With Modifications can manual start outboard charge a battery??

    Hey guys, I have a 1984 Evinrude 15hp manual start (E15RCRM) model outboard. Questions: - With modifications can manual start outboard charge a battery(used for trolling and lights)? - Is it costly ? - How can it be done and what parts do I need? Your time and suggestions are greatly...
  14. cajuncook1

    Run off excess fuel (Should this be done?)

    Guys, I need your advice on this matter. I usually take the boat out about twice a month for fishing or just a ride. At the end of the day, should I run off the excess fuel in the motor to prevent gumming of the carburetor? I have heard pro and cons for this question. (1984 Evinrude 15hp)...
  15. cajuncook1

    How can you tell if you have a spun hub?

    I have 1984 15hp Evinrude outboard. I was fishing the other day and suddenly it got a bit choppy on the lake and I ended up on a sandbar and the motor / propeller stalled and I immediately killed the motor. After I got off the sandbar, it started up fine and seems to be running fine. I didn't...
  16. cajuncook1

    Routine use Seafoam?

    Hey guys, first time poster and new to the forum. I have seen some of your comments mentioning seafoam, so I contacted a seafoam sales person about its use. I would like your opinion on whether I should seafoam as a regular additive to keep the carburetor and the cylinders clean. Also if you...
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