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    Shift linkage ball fell out of lower unit?!?

    Re: Shift linkage ball fell out of lower unit?!? Issue resolved. This ball does go behind the shift cam, in a hole in the front of the gear housing, in front of the forward gear. Also, I had to use an 8-pound sledge to literally beat the entire lower unit housing off of the drive shaft. For...
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    Shift linkage ball fell out of lower unit?!?

    1995 Suzuki DT40. Had to pull the shift linkage out of lower unit when I inspected the gears. Turned the unit upside down and a 1/4 ball fell out. I see a notch on the back side of the linkage, looks like this ball goes there. Is this right? If so, how do I get it back in? I was unable to...
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    New SS prop - now i lose thrust at mid throttle...what is up?

    1995 Suzuki DT40 w/ remote controls. Installed a new SS prop. Now I lose thrust around 2000 rpms, and then the motor revs. But it is NOT a spun hub-I pulled the prop and it is fine(it is the newer hub-insert design, easily replaceable). I don't hear or feel a jolt or anything when this happens...
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    Build from Scratch: $233 for OEM Trim Sending Unit? or...suggestions?

    Suzuki 1995 DT40, pwr t/t I want to install a trim sending unit on my motor. It's never had one. (I've made up my mind, don't bother! :D) But I don't want to pay $233 for a "Suzuki" send. unit. I'll just go without before I pay that. Since I'm starting from scratch, if I can find a send...
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    Trim Switch Resistance?

    Re: Trim Switch Resistance? Thank you for the reply Silvertip! I'm sorry to say I didn't understand your last two statements; they seem contradictory, with a "0" reading being acceptable in 1 of 2 positions on the switch, then stating a reading of "0" in either position is unacceptable. Not...
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    Trim Switch Resistance?

    Okay, I'm back with an isolated problem on my motor trim problem (I posted the "ConFUSED" wiring & fuses thread last week). And you guys have gotten me a long way this weekend (actually over the course of a couple hours!) Thank you again! (1996 Suzuki DT40 remote controls) When using my...
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    Trim Relay Resistance?

    Deleted to change title. Please see "Trim Switch Resistance"
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    ConFUSED about wiring and fuses!

    Have you ever bought a project that had been "torn down", and been left wondering how to put it back together? I just did! :eek: :facepalm: I have a 1996 G3 Sierra Pro aluminum bass boat, with a 1996 Suzuki DT40 with console remote steering. Apparently a previous owner had some issue with...
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