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measure the hole in the casting (the one where the spring sits, not the one in the choke lever). then buy a ball bearing that fits https://www.mcmaster.com/products/ball-bearing-balls/multipurpose-304-stainless-steel-balls~~/?s=stainless+steel+ball+bearing+balls

Get the updated 3-wire trigger

Thunderbolt distributor or EST? If thunderbolt, does the ignition trigger have 2 wires or 3?

Both Note the beer in your hand and the chunk of pine under the port side of the helm

To clean all the contacts is about 2 hours of work with a wire brush and sand paper. You are focused on two of potentially 20 connections. I would start now, and be done in 2 hours or less

Just clean the battery cable connections

But you didn't discover why they bent. Pushrods do not bend on their own. Usually rusted valves from a leaking riser elbow gasket

you have bent push rods in your other thread. your rough idle is because of that.

Yes. It's highly possible

I would also do one key switch, 2 sustained push button switches (ignition) and two momentary switches (start). I always hated multiple key switches for multiple engines. I would put the key and buttons where your current two key switches are so the fob isnt hanging near the other switches...

My boss has all 40volt stuff and loves them. he stated so much more power and longevity than the lower voltage

Fuel lasts 12 months from the date of refinement - max. so was the fuel fresh last November? (6 months old), or last May? (12 months old).

Do a Google search for "orange and black marine carpet" and a few come up

You can run ISO 32 or 46 hydraulic oil, ATF, UTF, SAE 30, or PS fluid. Pump dont care, actuators don't care. Volvo has spec'd nearly all of them over the years Just flush the system between fluids as some of the chemicals in PS fluid don't like some of the additives in other fluids

Inline spec was 145-150 Verify your gauge and fire your "mechanic". (In quotes for a reason) How old is the fuel? Check how clean the spark arrestor is Check if the flapper dropped

Maybe get the fiberglass grating used as shelves

PVC will deform under the weight of the beer

a good bartender does not toss seasoned ice.

pretty sure its going to be beer storage