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Docking lights / work lights/courtesy lights. It's a generic symbol

The aluminum plate is a bandaid as stated above. I personally lean towards Sika products or lifecaulk vs 3M lately

You peeking in my shop? You know the wife? LOL

Buy 4 circuit breakers and 3 new switches. A bit of wire and do it yourself

Amazon sells small quantities

Look at the carb

That is sort of how pull start pawls work. You need a rapid pull to swing the pawls out

Until the wet and rotting wood completely dissolves and is eaten by insects, there will not be a hollow sound. Tapping with a hammer doesnt mean anything If it's wet, time to repair

I buy a tarp every few months to recover the Fiat. I have a canvas tarp covered by a vinyl / poly tarp. The vinyl / poly lasts a max of 5 months. They do not last in sunlight and wind Covering a boat, I would go with canvas

Schematics for boats generally DO NOT EXIST Schematics for the motor and controls are in the factory service manual for your motor

Back to my suggestion of finding a local fabrication shop

Reach out to PCM to see if they have schematics for 45 year old motors

They are probably making 50 points on margin

start at the battery, cleaning every connection all the way to the motor, then up to the helm. most likely a bad connection vs a bad circuit breaker

what brand are you buying? Sierra or GLM? Generally lack of cooling water flow is what causes the impeller to destroy itself, or the kits you are buying are old. Rubber has a calendar life that starts the day its molded, not when its used.

5083 / 5086 is marine plate. 6061 is cheaper industrial plate. 5052 is soft for covers and non structural stuff. 5083 is preferred as it looses less strength in the HAZ (Heat-Affected Zone) from a design standpoint. however the material is 2X the cost of 6061. Not until entering the...

Cool, learned something today

Grinders are for steel Sanders are for aluminum

most of the diverters on the market today will require you to upgrade the exhaust manifolds prior to using their kit. as stated, that is a lot of money to spend on making the motor loud. there is no performance gains on your 5 liter.

log manifold. center rise manifold.