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  1. Huebillionaire

    84 Johnson 40 HP Weak Top End/No Slow Idle

    I thought the same thing once time. It's very deceiving.
  2. Huebillionaire

    Epoxy type to use in water jacket

    Best thing you can use is 3M 1751. https://www.3mcanada.ca/3M/en_CA/p/d/b40066470/
  3. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    There was a fuel/vacuum leak at the fuel pump hose. Enough it would idle nice but get too much air during throttle.
  4. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Primer was losing firmness. Pumped it while watching lines etc. Fuel was coming out from around the main nozzle inside the carb throat. That has to be it. After work I will be taking off #2 carburetor and investigate further.
  5. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Had the boat out a couple times now. Very hard to get from Idle to Speed. I took the carbs off and cleaned them and still takes 15 or 20 times from idle to trolling to get it to stay running. At the dock after I was done adjusted the carbs. I disconnected the choke linkage and choked each one...
  6. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    I meant pulled spark plug cap off the spark plug.
  7. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    I ran it for 10mins on muffs in the driveway, then shifted it to ensure the linkages were correct. Then got to the ramp and zippo. Just ran some tests on it in the driveway. Compression perfect, spark jumping .250 inch. Ran perfect. BUT....... Wondering why when I pulled the plugs while it...
  8. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Well I took it out today. Had a hard time starting a then would stall under load. I had my tank mixed at 50:1 and my oil injection was working so I hope its just a issue with too much oil. Going to replace spark plugs as well as they were looking a little rough, drain the gas and replace with...
  9. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Works like a charm! Got to get a drag link for it. For now I just bent some 5/16th tubing and threaded the ends and threw a nut and washer on for the mean time.
  10. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Well everyone. Rebuild DONE! Compression #1 - 120psi Compression #2 - 115psi Compression #3 - 118psi Strong Spark. After this pesky storm passes. I'll be taking the boat for a test run.
  11. Huebillionaire

    1983 Suzuki DT115 Rebuild

    https://issuu.com/glsense/docs/suzuki_outboards_workshop_manual Here is the manual. Hard to read the electrical schematics. I have used brownspoint.com for their exploded diagrams. EDIT. This is for 1988 to 2003
  12. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Got my parts finally today. New Pistons, Rings, Bearings, Gaskets etc. Everything fit perfect. Crankshaft installed serviceable, reed valves, carbs. Wife shut me down as its our anniversary today. Cylinder, cylinder heads and drop the motor in tomorrow hopefully. I got the manual. Will have to...
  13. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Great information. Hopefully doesn't cause any fitment issues
  14. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    My new crankshaft arrived! The new one has oil seals in between the middle bearings. The old one didn't.
  15. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Thanks everyone, I bought a used crank shaft. Just shipped today. Just in the process of cleaning up all the parts and making a order list. I cleaned the cylinder head cover, cylinder head, power head, honed the cylinders. Everything is going well. Without the help of you guys and...
  16. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    One of these things is not like the other.
  17. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    I pulled powerhead. Got the crankshaft out and the #1 bearings, connecting rods and piston bearings were all seized. The other two cylinders moved freely. Pulled the pistons off and bearings off and labelled and bagged them. They came off easily and are in good shape. No scaring on the...
  18. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    Buy a new crank shaft. They are only 150 bucks on ebay. It's a very clean motor I got for next to nothing. Be a sin to toss it! What do you think. Just can't find a cylinder head online. Has anyone ever repaired a cylinder head ring?
  19. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    The mixture Well I did most of that this afternoon! I took off air box, carbs, reed valves. To see the crankshaft. Verified what I thought. Rusted. I was unable to move the number one cylinder rod bearing. Yet #2 and #3 I could move vertically. Tapped all cylinders with a wood block...
  20. Huebillionaire

    1996 Suzuki DT65. SEIZED!

    I went out this afternoon. Pulled the cylinder head cover, gaskets and cylinder head. All the cylinder walls were rusted. This boat was run less then a month ago. On the cylinder head the ring was broken as well as the gaskets were in terrible shape. It appears water ingressed into the top...
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