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  1. M

    Mercruiser control box adjustment

    Is there a shift cable "throw" adjustment on a 1988 Mercruiser control box? The one in my restoration project is only giving me 2-1/2" cable movement and I need 3", per outdrive manual specs. Thanks, Richard
  2. M

    2.5 L won't stay running at idle when warm

    What would be the reason for the subject problem? This is a 1988 engine that is in the boat I am restoring. It idles fine when cold, but won't stay running (900-1000 RPM) after warmup (choke wide open). It restarts fine with a squirt from the accelerator pump, but then only runs for 5 to 10...
  3. M

    Mercruiser controls question/box adjustment/Shift throw measurement help.

    Please note the attached picture of the 1988 Mercruiser controls assembly. What is the purpose of the slot-headed screw just forward of the control handle? I assume some type of adjustment. Thanks, Richard Merged your two threads together to make it a bit easier.
  4. M

    Bend back the skeg?

    The skeg on my Alpha 1 refurb is bent about 1/2" to the left, probably due to grounding on asphalt while towing. Can I bend it back or is it brittle and will crack? Thanks, Richard
  5. M

    New to Quicksilver fuel filter/water separator questions

    As my restoration continues, I need to learn about the subject device which is feeding the 1988 2.5L motor. My approach is to check it frequently for water initially and then taper back to every 20 hours or so. If it fills with water does it prevent fuel flow, or do you get a fuel/water...
  6. M

    Is 32 oz enough?

    When I refilled my outdrive (Alpha gen 1) with gear oil after a waterpump change, I pumped in the recommended 32 oz of oil. All went in but none came out the vent. I subsequently had to drain the oil again to go back into the waterpump. None had leaked out to where it isn't supposed to be. Is 32...
  7. M

    Carb to fuel pump hose purpose?

    What is the purpose of the hose running from the MercCarb to the fuel pump?
  8. M

    Wheel bearing grease okay?

    Is it okay to use wheel bearing grease in the splined couplings, or should I use the Quicksilver spline grease? Don't want to spend money where I don't need to. I have lots of black bearing grease for my trailer wheels. Richard
  9. M

    Do I really need a Perko?

    Doing the restore thing on a 88 ThunderCraft with the 120 2.5L Mercruiser. I am doing a lot of rewiring. Do I really need to install a Perko battery isolation switch? Some say the battery is always draining even with the ignition off. Boat stays on a trailer when not cruising. Richard
  10. M

    Floatation question.

    I am restoring a 1988 ThunderCraft 162 Regency. What were the floatation requirements in 1988 for a 16 ft pleasure craft? Is there a bunch of foam under the sole? Thanks, Richard
  11. M

    Difficulty installing Alpha 1 lower unit

    I have read the repair manual and watched YouTube videos. It all looks so easy, but it is whipping my butt! The drive shaft will not engage the upper unit no matter how much I turn the drive shaft (lower shift shaft in forward gear, turning the prop shaft counter clockwise), I get a "clunk" and...
  12. M

    Fillng holes through glass panels

    There are multiple dime-size holes in the interior glass panels (about 1/8" thick) of my restoration boat project where upholstery wood backing was fixed. On those that do not have access to the back of the panel, I am stymied as to how to fill in the holes with epoxy filler (to then be sanded...
  13. M

    Gkuing ABS plastic to fiberglass gel coat.

    I want to glue thin 1/8" ABS plastic panels to a sanded gel coat surface in the interior of my boat. I don't know if the ABS glues will stick to sanded gel coat. Any experience in this? Thanks, Richard
  14. M

    What sterndrive?

    My Mercruiser stern drive has an Alpha 2.5L decal on the upper gearbox, but the transom assembly serial number is 088976*, where * is a number I can't read. This looks like a pre-alpha (MR) serial number to me. Am I correct? Thanks, Richard
  15. M

    Mercruiser outdrive lower section won't separate!

    I am trying to remove the lower section on my 1988 Mercruiser Alpha 2.5L (1988 Thunder Craft regency 162 restoration). This particular model appears to have only 4 total bolts holding the lower to the upper section. One under the trim tab zinc, one on the very forward end center, and one on each...
  16. M

    Starter spacer plate on 2.5L ?????

    Upon removing the starter on my Mercruiser 1988 2.5L engine (Thunder Craft Regency 162 restoration) I discovered a 3/8" thick steel spacer plate between the starter motor frame and the engine block, with the 2 mounting bolts going through it. From the looks of it, it is homemade. If any one can...
  17. M

    New starter for $94, too good to be true?

    eBay has brand new Mercruiser 2.5L starters (I need one for my 1988) for $94 and free shipping. Too good to be true? Any experience with these? Richard
  18. M

    Mercruiser apha drive stuck in forward gear

    I bought a 25 year old fixer-upper that has been sitting for 3 years outside with no cover. I can part it out and get my money back but I want to try and make it run. First mechanical problem I have run into is it is stuck in forward gear. With the shift control cable disconnected the shifter...
  19. M

    Difference between 1987 and 2005 Mercury 25 HP 2-stroke?

    Anyone know of significant changes made in production models of the 25 HP 2-stroke from my current 1989 to the last produced in 2005? I am looking to upgrade to a later year and would like to know when any major changes occured. It is nice to have a 25 HP that only ways 114 pounds! Thanks When...
  20. M

    Last year of Mercury 2-stroke production?

    What was the last year of Mercury 2-stroke production? Thanks The information you seek can be found in the link below. http://forums.iboats.com/non-repair-outboard-discussions/review-mercury-2-strokes-638012.html
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