115, 4 cyl, 2 stroke, 2+2 performance update

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,795
Short history. Bought this used rig last summer and didn't like the performance. Problems to me were transitioning from 2 to 4 was rough and after getting on 4 it took awhile to clean the plugs out so that I could get WOT RPMs. Once they cleaned out, with the prop I selected I was sitting right on 5250 the setting of the RPM limiter module.....on a cool early spring day.
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Changes I made were new filters, both main and fine (for 3 and 4), fuel pump kit,new fuel line and bulb, spark plug type, and an operational change. Additionally I was supposed to be getting conversion by the time I hit 2k RPM and it was delayed out to just under 3k.

I installed a new accelerator pump for 3 and 4 and watching the movement of the linkage it seemed to me that if I cut the recommended gap between the plunger and the throttle linkage cam from the recommended 0.030" to something as small as I could get it, without rubbing on the linkage cam (0.020 was my number) I could get acceleration to occur sooner in the RPM band.....basically made up for some wear and tear on (slop in) the throttle linkage since the year model is 2002.....and it did.

After that it was on to the plugs. Not to get too involved here but I had converted to Iridium plugs in other engines like lawn mowers and such besides the fact that my 2011 Silverado and 2009 Honda Element came standard with them...same plug actually, and was aware of their virtues.

Looking at my plugs, they weren't dry like plugs operating in the proper heat range look, regardless if 2 or 4 stroke engine installation (personal experiences). In my mind, if I could keep them dry, when I punched out and expected full performance at WOT, I would have it......and I did. In looking up NGK Iridiums, off their www, and comparing to my OEM NGK BP8-N-10 (10 is for .010 larger electrode gap.....0.040) I decided to go with the next higher heat range.....7 rather than 8 for NGKs since heat increases with the lowering of the number. Couldn't find them available but 6 was....as it turned out this was the right amount.

I installed 4 Iridium IX, NGK stock # 4085, type BPR6HIX....R for resistive which is what I found available and that's ok. That plug comes gapped at 0.030 so I carefully gapped them out to the specified 0.040....very carefully as the center electrode is very fragile and NGK warns you you could break it if careless.

Then, taking a note from back in the '60's in Merc's Fisherman series of small HP. outboards, their slant design was for two reasons which were ease of slipping over logs .....vs OMCs gearbox bulge, and in slanting the block, excess fuel didn't puddle at the spark plug and aid in fouling when trolling for long periods like occurs in boats fishing the great lakes with their kicker engines. So, any time I am off plane, the engine is tilted slightly forward (tilted out) and I assure you, you can have it trimmed/tilted in (powerhead low in the rear) and watch/listen to the performance, er ah vibrations, and just tilt it up till the rear is 10-15 * high and in less than a minute she just settles down and purrs like a kitten.

With these changes I can remain in off plane conditions for a significant period of time and when you want it it's there, both in getting up on plane for cruising or hammering down for WOT.

Last, after buying the current EPA must have football shaped squeeze bulb vs the old Merc. OEM diamond shaped bulb that worked, I had a problem with the check valve working properly in the bulb. I don't boat frequently and any time I wanted to use the boat, I had to pump and pump and pump to get fuel back up from the tank and into the engine for a firm bulb to start.

Got on ebay and bought an aluminum check valve for a few bucks and installed it between the bulb and the fuel tank. No more pump and pump. Went out yesterday and took about 3 squeezes and the bulb was firm after having been sitting for over a month.

So, today I am a happy camper. My 2+2 is as fine a machine as I ever operated.

Oh, and for a data point, back where I mentioned the setup had me at the 5250 RPM limit on a cool day, water temp like 55F air 65F (recalling because when I selected the prop I was wondering about loss at summertime temps), yesterday when i was out, the air was 90, the water 81 and my WOT RPMs were down 200 to 5050. So on the weather effect on performance....air was pretty dry in both instances, 200/5250 = 3.8% RPM loss for a 65/90 = 28% temperature increase everything else pretty much the same.....all the above were included at the time I took the data point earlier this year.

HTH
 

MercGuy

Petty Officer 2nd Class
Joined
Jul 20, 2006
Messages
195
Interesting article, thanks for posting.

I have a 1998 115 2+2 that I bought new. It now has over 1,300 hours on it.

I've always been pleased with it and the only repair I've ever done is replace the exhaust cover plate gaskets. Other than that just normal maintenance such as plugs and water pump impellers.

I'll bookmark this in case I need to fix some performance problems in the future.

I probably should replace the fine filter for 3 & 4 this year just for the heck of it. It's still the original filter.
 

MercGuy

Petty Officer 2nd Class
Joined
Jul 20, 2006
Messages
195
Quick follow-up, I'm trying to source the fine fuel filter. It seems like it might be Mercury # 35-8M0042285

Is that correct ?

Thanks.
 

Texasmark

Supreme Mariner
Joined
Dec 20, 2005
Messages
14,795
Quick follow-up, I'm trying to source the fine fuel filter. It seems like it might be Mercury # 35-8M0042285

Is that correct ?

Thanks.

Sorry for the delay. I didn't go to previous page listings at the bottom of the site till just now and saw your request.

Yes that is correct and also goes buy the number 35-18206. Tiny little sucker tucked in behind the rear of the oil tank, about mid way up. You can fish it out and change without having to remove anything else.

Can't believe your hours. I had the 90 triple of this year and now this one. Really bullet proof engines. I like this one better, buttttttt had a lot of fun with it. My Avatar was the 90, stock, on a 17 ½ Fishmaster alum BB. Was kissing 50 with a 24 XL Ballistic at 5700-5800.
 

MercGuy

Petty Officer 2nd Class
Joined
Jul 20, 2006
Messages
195
Thanks, I just ordered from the link you provided.

Mine is powering a SeaRay 175 BROB, they were a package deal in 1999. Ironically, the standard engine for that boat was a 90, but the dealer ordered it with an upgrade to the 115. It was quite a leap for me to buy the boat/engine/trailer combo, but I've never regretted it for a single day.

We have lots of hours in part because we take long trips. Some of them include:

We towed from Cincinnati Ohio to New York and rode around the statue of Liberty and Island of Manhattan (3 weeks before 911)

We towed to the upper peninsula of Michigan and boated to Canada, stayed over night and returned the next day

Put in at the mouth of the Potomac river and rode all the way to Washington DC. Stayed 2 days and then returned.

And too many other local trips to remember.

I'm going to jinx myself, but in all those years the engine has never had even the slightest problem or caused any worry.

I've also towed more than my share of broken down boats back to shore :) :)

I don't know if this will work, but here is a link of my rig ready to go home:
 

MercGuy

Petty Officer 2nd Class
Joined
Jul 20, 2006
Messages
195
TexasMark, I'd like to revisit your post.

I am getting ready to put new plugs in mine (Haven't changed mine for 3 years), and I'm looking at what you wrote about using the BPR6HIX plug instead of the original BP8-N-10.

Is there ANY chance of damaging the engine by using a hotter plug ??

Mine has been running well for over 20 years. I would indeed like to use a plug that is less prone to stumbling upon acceleration, but not if there is even the slightest chance of damaging my engine.

I do see that NGK offers a BPR8HIX which would be in the same hear range, would that be a safer choice ?

Thanks for your advice.

-Steve
 
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